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Evinrude-Johnson 48-235 hp 1973-1990 Outboard Boat Repair Manual

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Description

Great memories fishing often don’t involve engine trouble – make the most of every trip with a properly maintained outboard motor. This Clymer Evinrude-Johnson 48-235 hp 1973-1990 Outboard Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1973-1990 Evinrude-Johnson 48-235hp outboard including 2 cylinder inline, 3 cylinder inline V4, V6 and Sea Drive motors. This is the manual you want to have with you when you are out on the water in an emergency or when you are back at the dock doing routine service. As these motors age they require more maintenance and with just a little care and service you can keep your vintage outboard Evinrude / Johnson running for many more years.

1973 1974 1975 1976 1977 1978 1979
1980 1981 1982 1983 1984 1985 1986 1987 1988 1989
1990

Includes general information about each model, tools and techniques, troubleshooting, lubrication, maintenance and tune-up, engine synchronization and linkage adjustments, fuel system, ignition and electrical systems, power head, gearcase, power trim and tilt systems, oil injection system and complete wiring diagrams. Features 592 illustrated pages.

Quick Reference Data

General Information
Manual organization, Notes, cautions and warnings, Torque specifications, Engine operation, Fasteners, Lubricants, Gasket sealant, Galvanic corrosion, Protection from galvanic corrosion, Propellers

tools and Technique
Safety first, Basic hand tools, Test equipment, Service hints, Special tips, Mechanic’s techniques

Troubleshooting
Operating requirements, Starting system, Charging system, Ignition system, 1973-1977 CD 2 ignition troubleshooting, 1978-1984 CD 2 ignition troubleshooting, 1985-1988 CD 2 ignition troubleshooting, 1989-1990 CD2USL ignition troubleshooting, 1973-1978 CD 3 ignition troubleshooting, 1976-1978 CD 3 ignition troubleshooting, 1979-1984 CD 3 and 1979-1984 CD 6 ignition troubleshooting, 1985-1988 CD 3 ignition troubleshooting, 1989-1990 CD 3 ignition troubleshooting, 1973-1977 CD 4 ignition troubleshooting, 1978-1984 CD 4 ignition troubleshooting, 1987 88 hp, 1985-1987 90 hp, 1985 115 hp and 1986-1987 110 hp CD 4 ignition troubleshooting, 1988 88 hp, 90 hp and 110 hp CD 4 ignition troubleshooting, 1989-1990 88 hp, 90 hp, 110 hp and 115 hp CD 4 ignition troubleshooting, 1985-1987 120 and 140 hp CD 4 ignition troubleshooting, 1988-1990 120 and 140 hp CD 4 ignition troubleshooting, 1985 V6 and 1986-1988 150-175 hp CD 6 ignition troubleshooting, 1986-1987 200-225 hp CD ignition troubleshooting, 1988-1990 200-225 CD ignition troubleshooting, Ignition and neutral start switch, Neutral start switch, Fuel system, Engine temperature and overheating, Engine

Lubrication, Maintenance and Tune-Up
Lubrication, Storage, Complete submersion, Anti-corrosion maintenance, Engine flushing, Tune-up

Engine Synchronization and Linkage Adjustments
Engine timing, Synchronizing, Required equipment, 1973-1988 50 hp (tiller models), 1973-1988 48, 50, 55 and 60 hp (2-cylinder remote control models), 1989-1990 48 and 50 hp models, 60, 65, 70 and 75 hp (3-cylinder models), 65 hp (3-cylinder tiller models), V4 engines (except 1985-on 120-140 hp and 1986-on 88-115 hp), V4 engines (1986-on 88-115 hp), V4 engines (1985-on 120-140 hp), V6 engines (1975-1985), V6 engines (1986-on 150-175 hp), V6 engines (1986-on 200-225 hp)

Fuel System
Fuel pump, Carburetors, Carburetor (48-75 hp), V4 and V6 carburetor (1985-on 120-140 hp and 1986-on 200-225 hp), Chock and primer solenoid service, Anti-siphon devices, Fuel tank, Fuel line and primer bulb

Igntion and Electrical Systems
Battery, Battery charging system, Electric charging system, Starter motor, Ignition system

Power Head
Engine serial number, Fasteners and torque, Gaskets and sealants, Flywheel, Power head, Reed block service, Thermostat service

Gearcase
Propeller, Water pump, Gearcase removal/installation (all models), Hydro-mechanical gearcase, Mechanical gearcase (except 1989-1990 48 and 50 hp), Pressure and vacuum test

Power Trim and Tilt Systems
External power trim and tilt system, Internal power trim and tilt system, Trim and tilt motor testing, System removal/installation

Oil Injection Systems
OMC Economixer, OMC VRO system

Sea Drives
SelecTrim/Tilt (1983-1990 1.6L), SelecTrim/tilt (1987-1988 1.8L, 1989-1990 2.0L, 1984-1985 2.5L [S-type], 1984-1985 2.6L [S-type], 1986-1988 2.6L, 1987-1988 2.7L and 1989-1990 3.0L)

Index

Wiring Diagrams

Additional information

Weight 3 lbs
Dimensions 9.5 × 7.75 × 1 in
ISBN

9780892875559