Description
This BMW K-Series Repair Manual 1985-1997 Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for BMW K Series motorcycles. While these motorcycles have been known to be as reliable as sewing machines – having the manual will make sure you have many miles of troublefree service.
BMW K75 Low Seat (1989)
BMW K75 (1989, 1990, 1991, 1992, 1993, 1994, 1995)
BMW K75T (1986-1987)
BMW K75S (1987-1988, 1990, 1991, 1992, 1993, 1994, 1995)
BMW K75C (1986, 1987, 1988)
BMW K75RT (1990, 1991, 1992, 1993, 1994, 1995)
BMW K100RS (1985, 1986, 1987, 1988)
BMW K100RT (1985, 1986, 1987, 1988)
BMW K100LT (1987-1988)
BMW K100RS-ABS (1988-1989, 1991-1992)
BMW K100LT-ABS (1989, 1990, 1991)
BMW K1 (1990, 1991, 1992, 1993)
BMW K1100LT-ABS (1993, 1994, 1995, 1996, 1997)
BMW K1100RSA (1993, 1994, 1995, 1996, 1997)
Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, cooling system, fuel and exhaust systems, ignition system, steering, suspension and final drive, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 726 illustrated pages.
Table of Contents
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Safety first, Service hints, Special tips, Torque specifications, Fasteners, Lubricants, Expendable supplies, Parts replacement, Serial numbers, Miscellaneous information labels, Basic hand tools, Test equipment, Mechanic’s tips, Riding safety
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Emergency troubleshooting, Engine starting, Engine performance, Engine noises, Excessive vibration, Front suspension and steering, Brake problems
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks, Service intervals, Motorcycle cleaning, Tires and wheels, Battery, Periodic lubrication, Periodic maintenance, Tune-up
CHAPTER FOUR, ENGINES
Engine principles, Servicing engine in frame, Engine removal-installation, Crankshaft cover, cylinder head cover and timing chain cover, Camshafts, timing chain and chain tensioner assembly, Cylinder head, Valves and valve components, Oil/water pump, Intermediate housing, Starter clutch and gears, Oil pan, lower crankcase half and output shaft, Pistons and connecting rods, Crankshaft, Cylinder block, Break-in
CHAPTER FIVE, CLUTCH
Clutch, Clutch release mechanism, Clutch cable
CHAPTER SIX, TRANSMISSION AND GEARSHIFT MECHANISMS
Transmission and gearshift operation, Transmission housing, Transmission shafts and gearshift mechanism, Transmission shafts
CHAPTER SEVEN, FUEL INJECTION SYSTEM, EMISSION CONTROLS AND EXHAUST SYSTEM
Fuel injection system description, Fuel injection system components, Depressurizing the fuel system, Fuel injection precautions, Troubleshooting, Fuel injectors and fuel supply pipe, Throttle housing and intake manifold, Pressure regulator, Air flow meter, Fuel injection control unit, Throttle valve switch, Fuel injection system adjustments, Air filter case, Throttle cable replacement, Choke cable replacement, Fuel pump, Fuel filler cap, Fuel tank, Fuel gauge sensor, Fuel level sender (so equipped), Gasoline/alcohol blend test, Crankcase breather system (U.S. only), Evaporative emission control system (California models), Exhaust system
CHAPTER EIGHT, ELECTRICAL SYSTEM
Charging system, Alternator, Voltage rectifier, Ignition systems, Ignition system troubleshooting, Hall transmitter unit, Ignition control unit, Ignition coils, Spark plug secondary wires, Starting system, Starter, Starter relay, Lighting system, Headlight, Taillight/brake light and license plate light, Turn signals, Switches, Electrical connectors, Instrument cluster, Relays, Horn, Fuses, Chassis wiring harness, Wiring diagrams
CHAPTER NINE, COOLING SYSTEM
Hoses and hose clamps, Cooling system check, Pressure check, Radiator, Cooling fan, Thermostat, Connector pipe, Coolant recovery tank, Hoses
CHAPTER TEN, FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Wheel balance, Tire changing, Tire repairs, Handlebar, Steering head and stem, Steering head bearing race, Front fork
CHAPTER ELEVEN, REAR SUSPENSION AND FINAL DRIVE
Rear wheel, Shock absorber, Swing arm and drive shaft, Final drive unit, Pinion gear-to-ring gear adjustment, Taper roller bearing preload
CHAPTER TWELVE, BRAKES
Front brake pad replacement, Front master cylinder, Front caliper, Rear disc brake, Rear brake pad replacement, Rear master cylinder and reservoir, Rear caliper, Brake hose and line replacement (non-ABS models), Brake disc (front and rear), ABS brake system, Brake hose and line replacement (ABS equipped models), Pressure modulator and mounting bracket, Trigger sensor, Bleeding the system, Rear drum brake (K75C models), Rear brake pedal
CHAPTER THIRTEEN, FRAME, BODY AND FRAME REPAINTING
Kickstand (sidestand), Center stand, Footpegs, Safety bars, Locks, Handle, Fenders, License plate bracket, Seat, Rear cowl and storage trayvBody panels (K75 models)vBody panels (K100 models), Luggage and rack, Optional equipment, Windshield cleaning (all models), Frame
CHAPTER FOURTEEN, SUPPLEMENT
Engine starting and engine performance, Routine maintenance checks, Service intervals, Tires and wheels, Battery, Periodic lubrication, Periodic maintenance, Tune-up (K100RS [1991-1992], K1, K1100LT-ABS, K1100RSA), Engine removal/installation (4-valve engines), Crankshaft cover, cylinder head cover and timing chain cover, Camshafts, timing chain and chain tensioner assembly, Cylinder head
Valve and valve components (4-valve cylinder head), Throttle housing and intake manifold, Air flow meter, Fuel injunction control unit (Motronic), Fuel injection system adjustments, Air filter case, Fuel pump, Exhaust system, Ignition system (K100RS [1991-1992], K1 and all K1100 models), Ignition control unit (Motronic), Ignition coils, Ignition output stage, Headlight, Turn signals (K1 models), Radiator, Coolant recovery tank, Hoses, Front wheel (3-spoke type), Front hub, Tire balancing (3-spoke type), Handlebar, Steering damper (K1, K100RS), Steering head and stem (K75, K75RT, K75S), Front fork (K75, K75RT, K75S), Front fork (K1, K100RS, K100LT), Front fork (K1100LT, K1100RS), Rear wheel, Swing arm and drive shaft (K1, K100RS [1991-1992], K100LT and K1100RSA [1993-on]), Final drive unit (K1, K100RS [1991-1992], K1100LT and K1100RSA), Pinion gear-to-ring gear adjustment, Tapered roller bearing preload, Front brake pad replacement (dual piston caliper), Front master cylinder, Front caliper (dual piston caliper), Rear master cylinder (K75 [1993-on], K100 [1990-1992], K1, K1100), Brake hose and line replacement (non-ABS models), Brake disc (K1, K100RS, K1100LT, K1100RSA), ABS brake system, Pressure modulator and mounting bracket, Footpegs (K1), Fenders, Seat, Rear cowl, Body panels (K75RT), Body panels (K1 models), Body panels (K1100LT), Body panels (K1100RS), Luggage and rack
INDEX
WIRING DIAGRAMS
