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2004-2013 Harley Davidson XL883 XL1200 Sportster Clymer Motorcycle Repair Manual

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Description

This 603 page, 2004-2013 Harley Davidson XL883 XL1200 Sportster Clymer Motorcycle Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2004-2013 Harley Davidson XL883 & XL1200 Sportster motorcycles.

Harley-Davidson XL883 (2004, 2005, 2006, 2007, 2008, 2009)
Harley-Davidson XL1200C (2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013)
Harley-Davidson XL1200V (2010, 2011, 2012, 2013)
Harley-Davidson XL883C (2004, 2005, 2006, 2007, 2008, 2009, 2010)
Harley-Davidson XL1200L (2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011)
Harley-Davidson XL883L (2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013)
Harley-Davidson XL1200N (2007, 2008, 2009, 2010, 2011, 2012)
Harley-Davidson XL883N (2009, 2010, 2011, 2012, 2013)
Harley-Davidson XL1200R (2004, 2005, 2006, 2007, 2008, 2009)
Harley-Davidson XL883R (2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013)
Harley-Davidson XL1200X (2010, 2011, 2012, 2013)

Does Not Include Harley-Davidson XR1200 motorcycles.

QUICK REFERENCE DATA

Harley Davidson XL883 XL1200 Sportster GENERAL INFORMATION

Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Tools, Measuring tools, Electrical system fundamentals, Basic service methods, Storage, Specifications

Harley Davidson XL883 XL1200 Sportster TROUBLESHOOTING

Engine operating requirements, Engine starting, Engine performance, Starting system, Charging system, Ignition system, Electronic diagnostic system, Fuel system, Engine noises, Engine lubrication, Clutch, Transmission, Excessive vibration, Suspension and steering, Brakes, Specifications

Harley Davidson XL883 XL1200 Sportster LUBRICATION, MAINTENANCE AND TUNE-UP

Fuel type, Pre-ride inspection, Tires and wheels, Periodic lubrication, Periodic maintenance, Tune-up, Air filter element, Engine compression test, Spark plugs, Idle speed adjustment, Specifications

Harley Davidson XL883 XL1200 Sportster ENGINE TOP END

Outer rocker covers, Inner rocker covers, Cylinder head, Valves and valve components, Pushrods and covers, Cylinder, Pistons and piston rings, Oil tank and oil hoses, Specifications

Harley Davidson XL883 XL1200 Sportster ENGINE LOWER END

Engine, Valve tappets, Gearcase cover and timing gears, Oil pump, Oil filter mount, Crankcase and crankshaft, Engine mounting system, Specifications

Harley Davidson XL883 XL1200 Sportster PRIMARY DRIVE, CLUTCH AND EXTERNAL SHIFT MECHANISM

Primary drive cover, Clutch release mechanism, Primary chain adjuster, Primary drive/clutch, Clutch cable, Shift lever assembly, Shift shaft, Specifications

Harley Davidson XL883 XL1200 Sportster TRANSMISSION AND INTERNAL SHIFT MECHANISM

Internal gearshift mechanism, Transmission, Mainshaft (2004-2005 models), Countershaft (2004-2005 models), Transmission (2006-on models), Mainshaft (2006-on models), Countershaft (2006-on models), Main drive gear, Crankcase bearing, Transmission drive sprocket, Specifications

Harley Davidson XL883 XL1200 Sportster FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS

Air filter backplate, Carburetor, Intake manifold, Fuel hose and clamps, Throttle and idle cables, Starting enrichment valve (choke) cable replacement, Fuel tank, Fuel shutoff valve, Exhaust system, Evaporative emission control system (California models), Specifications

Harley Davidson XL883 XL1200 Sportster ELECTRICAL SYSTEM

Electrical component replacement, Battery, Charging system, Alternator, Ignition system, Starter, Starter solenoid, Lighting system, Switches, Horn, Starter relay switch, Speedometer, Tachometer, Vehicle speed sensor, Turn signal module (TSM) and turn signal security module (TSSM), Security system, Fuses, Maxi-fuse, Electrical connectors, Specifications

Harley Davidson XL883 XL1200 Sportster WHEELS, TIRES AND DRIVE BELT

Motorcycle stands, Front wheel, Rear wheel, Front and rear hubs, Driven sprocket assembly, Drive sprocket, Drive belt, Wheel inspection, Laced wheels, Disc and cast wheels, Wheel balance, Tires, Specifications

Harley Davidson XL883 XL1200 Sportster FRONT SUSPENSION AND STEERING

Handlebar, Front fork, Steering head and stem, Steering head bearing race, Steering play adjustment, Specifications

Harley Davidson XL883 XL1200 Sportster REAR SUSPENSION

Shock absorbers, Swing arm, Specifications

Harley Davidson XL883 XL1200 Sportster BRAKES

Brake fluid type, Brake service, Front brake pads, Front brake caliper, Front brake master cylinder, Rear brake pads, Rear brake caliper, Rear master cylinder, Brake hose and line replacement, Brake disc, Rear brake pedal, Brake bleeding, Brake fluid draining and flushing, Specifications

Harley Davidson XL883 XL1200 Sportster BODY

Seat, Front fender, Rear fender, Left side cover, Right side cover, Footrests, Footrest brackets, Sidestand, Fork lock, Specifications

Harley Davidson XL883 XL1200 Sportster SUPPLEMENT/2007-2013 SERVICE INFORMATION

Engine Starting, Engine performance, Starting system, Charging system, Ignition system, Electronic diagnostic system, Fuel system, Brakes, Periodic maintenance, Cylinder head, Engine, Gearcase cover and timing gears, Shift lever assembly, Primary drive/clutch, Air filter backplate, Electronic fuel injection (EFI), Depressurizing the fuel system, Induction module, Fuel injectors, Throttle position sensor, TMAP sensor, Idle air control (IAC), Oxygen (O2) sensor, Throttle body, Intake manifold, Fuel tank, Fuel pump module, Throttle and idle cables, Fuel pressure test, Evaporative emission control system (California models), Exhaust system, Electrical Component Replacement, Battery, Charging system, Alternator, Ignition system, Electronic control module (ECM), Engine temperature (ET) sensor, Lighting system, Security system, Hands-free security module (HFSM), HFSM antenna, Fuel level sender resistor, Speedometer, Vehicle speed sensor (VSS), Clutch switch, Side stand sensor, Wire harness caddy, Relays, Fuses, Electrical connector service, Front wheel, Rear wheel, Handlebar, Front forks, Brake fluid, Front brake master cylinder, Rear brake master cylinder/ Rear brake pedal, Rear fender

INDEX

WIRING DIAGRAM

Additional information

Weight 3.2 lbs
Dimensions 11 × 9 × 1.2 in
ISBN

9781599696423

UPC

24185964285

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