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1999-2007 Honda TRX400EX Fourtrax Sportrax ATV Repair Manual by Clymer

$36.95 $9.99

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SKU: M454-4 Category:

Description

This 335 page, 1999-2007 Honda TRX400EX Fourtrax Sportrax ATV Repair Manual by Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for the following ATVs:

Honda TRX400EX Fourtrax (1999-2000)
Honda TRX400EX Sportrax (2001-2007)

1999 2000 2001 2002 2003 2004 2005 2006 2007

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION

Manual organization, Basic service methods, Warnings, cautions and notes, Safety, Serial numbers, Fasterners, Shop supplies, Basic tools, Precision measuring tools, Storage

CHAPTER TWO, TROUBLESHOOTING

Operating requirements, Starting the engine, Engine spark test, Engine performance, Electrical testing, Engine starting system, Engine noise, Vehicle noise, Engine leakdown test, Clutch, Gear shift linkage and transmission, Brakes, Steering and handling

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP

Pre-ride checklist, Engine break-in, Service intervals, Tires and wheels, Battery, Lubricants, Periodic lubrication, Periodic maintenance, Engine tune-up

CHAPTER FOUR, ENGINE TOP END

Cleanliness, Cylinder head cover, Camshaft, cam chain sprocket, and tensioner, Decompressor, Cylinder head, Valves and valve components, Cylinder, Piston and piston rings, Break-in

CHAPTER FIVE, ENGINE LOWER END

Shop cleanliness, Drive sprocket, Cam chain, sprocket and guides, Engine, Crankcase (1999-2007 models), Crankcase seal and bearing replacement, Crankshaft, Engine break-in

CHAPTER SIX, CLUTCH, GEARSHIFT LINKAGE AND LUBRICATION SYSTEM

Right crankcase (1999-2004 models), Clutch, Gearshift linkage, Primary drive gear, Oil pump, Crankcase oil strainer, Oil cooler, Oil tank

CHAPTER SEVEN, TRANSMISSION AND INTERNAL SHIFT MECHANISM

Transmission operation, Service notes, Mainshaft, Countershaft (1999-2007 models), Transmission inspection, Shift drum and forks, Gearshift spindle and plate

CHAPTER EIGHT, FUEL AND EXHAUST SYSTEMS

Air cleaner, Carburetor, Carburetor inspection and repair, Carburetor adjustments, Throttle control and cable, Exhaust pipe and muffler

CHAPTER NINE, ELECTRICAL SYSTEM

Basic electrical system operating, Left crankcase cover and stator, Flywheel, Starter clutch, Starter motor, Starting system switches, Handlebar switch unit, Ignition system, Fuse, Charging system, Lights

CHAPTER TEN, FRONT SUSPENSION AND STEERING

Front wheel, Front hub, Tie rods, Steering knuckle, Control arms, Shock absorbers, Steering shaft, Handlebar, Tires and wheels

CHAPTER ELEVEN, REAR SUSPENSION

Rear wheel, Rear hub, Rear axle, Rear axle bearing holder, Driven sprocket, Drive chain, Shock absorber, Rear suspension adjustment, Shock linkage, Swing arm

CHAPTER TWELVE, BRAKES

Disc brake fundamentals, Front brake pads, Front brake caliper, Front master cylinder, Rear brake pads, Rear brake caliper, Rear master cylinder, Brake pedal, Brake discs

CHAPTER THIRTEEN, BODY

Seat and rear fender, Upper cover (1999-2004 models), Side covers, Front fender, Handlebar cover, Fuel tank, Fuel tank heat protector, Footpegs and mudguard, Tool box

SUPPLEMENT, 2005-2007 MODEL SERVICE INFORMATION

Gear shift linkage and transmission, Periodic maintenance, Engine, Right crankcase cover, Reverse stopper plate, Transmission operation, Mainshaft, Countershaft, Reverse idle gear and shaft, Reverse switch, Taillight, Side covers, Upper headlight cover, Lower headlight cover, Front fenders, Seat, Rear fender, Top cover, Fuel tank cover and front fenders, Fuel tank, Mudguards and footpegs

INDEX

WIRING DIAGRAMS

Additional information

Weight 1.36875 lbs
Dimensions 9 × 7 × 0.4 in

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