Sale!

1998-2009 Mercury-Mariner 75-250 hp Two Stroke Outboard Boat Engine Repair Manual by Clymer

$34.95 $24.78

In stock

SKU: B727 Category:

Description

This Clymer Mercury-Mariner Two Stroke Outboard Repair Manual 75-250 hp 1998-2009 provides detailed service information, step-by-step repair instruction and maintenance specifications for 1998-2009 Mercury and Mariner 75-250 hp Outboard boat engines. This is the book you need to properly care and repair your outboard engine. Save a fortune by doing it yourself. Buy a copy to keep on the boat and another to study at home or work.

1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION

Manual organization, Warnings, cautions and notes, Torque specifications, Engine operation, Fasteners, Lubricants, Gasket sealant, Galvanic corrosion, Propellers

CHAPTER TWO, TOOLS AND TECHNIQUES

Safety first, Basic hand tools, Test equipment, Basic service methods

CHAPTER THREE, TROUBLESHOOTING

Safety precautions, Operating requirements, Terminology and test equipment, Starting system, Battery charging system, Electrical accessories, Ignition system, Capacitor discharge module (CDM) ignition (65 jet and 75-125 hp, except 105 jet and 115 Optimax) /  Alternator driven ignition (1998 and 1999 105 jet and 135-200 hp [except Optimax models]) /  Capacitor discharge module (CDM) ignition (200o-on 105 jet and 135-200 hp [except Optimax models]) /  Capacitor discharge module (CDM) ignition (225 and 250 hp) /  Digital inductive (DI [Optimax models]) /  Fuel system, Fuel primer and enrichment systems, EFI fuel system troubleshooting, Optimax 115-225 hp air/fuel system troubleshooting, Engine temperature and overheating, Engine, Starting system troubleshooting, Ignition system troubleshooting, Fuel system troubleshooting, Starter motor current draw specifications, Charging system troubleshooting, Charging system amperage, Battery charging coil (stator) resistance specifications (except belt-driven) system, Ignition system voltage output specifications, Ignition stator resistance specification, Capacitor discharge module (CDM) resistance specifications, Ignition coil resistance specifications, Fuel pump pressure specifications, Engine coolant temperature (ECT) and compressor temperature sensor specifications, Air temperature (IAT) sensor specifications, Cooling system specifications

CHAPTER FOUR, LUBRICATION, MAINTENANCE AND TUNE-UP

Hour meter, Fuels and lubrication, Off-season storage, Anticorrosion maintenance, Engine submersion, Cooling system flushing, Tune-up, Maintenance torque specifications, Maintenance schedule, Spark plug recommendations, Lubricant capacities

CHAPTER FIVE, SYNCHRONIZATION AND LINKAGE ADJUSTMENTS

Safety precautions, Test propeller, General information, 65 jet, 75 hp and 90 hp, 80 jet and 100-125 hp (except 115 Optimax) /  105 jet, 140 jet and 135-200 hp carbureted, 150-200 hp electronic fuel injection (EFI), 115-225 hp Optimax (direct fuel injection), 225 hp carbureted, 225 and 250 hp EFI, General specifications, Synchronization and linkage torque specifications

CHAPTER SIX, FUEL SYSTEM

Fuel pump, Carburetors, Fuel primer valve (65 jet and 75-200 hp [remote control models]) /  Thermal air valve (105 jet and 135-200 hp carbureted models) /  Fuel enrichment valve (225 hp carbureted models), Accelerator pump circuit (100-125 hp and 80 jet models) /  Antisiphon devices, Fuel filters, Fuel tanks, Fuel hose and primer bulb, Electronic fuel injection (EFI) and direction fuel injection (DFI) /  Reed valve service, Fuel bleed (recirculation) system, Fuel system torque specifications, Carburetor specifications

CHAPTER SEVEN, ELECTRICAL SYSTEM

Battery, Charging system, Fuses, Starting systems, Ignition systems, Capacitor discharge module (CDM) ignition, Digital inductive ignition (115-225 hp Optimax models) /  Electrical system torque specifications, Battery charge percentage, Battery capacity, Battery requirements (minimum), Battery cable requirements

CHAPTER EIGHT, POWER HEAD

Service consideration, Mercury/Mariner model identification, Power head break-in, Service recommendations, Lubricants, sealants and adhesives, Sealing surfaces, Fasteners and torque, Power head removal/installation, Power head disassembly, Power head cleaning and inspection, Power head assembly, Power head torque specifications, Cylinder bore specifications, Piston specifications, Engine characteristic codes

CHAPTER NINE, GEARCASE

Gearcase operation, Service precautions, Corrosion control, Gearcase lubrication, Propeller, Trim tab adjustment, Gear housing, Water pump, Gearcase disassembly/assembly, Gearcase cleaning and inspection, Gearcase pressure testing, Gearcase shimming, Gearcase torque specifications, Gear ratio and tooth counts, Pinion gear locating tool specifications, Gearcase backlash specifications

CHAPTER TEN, JET DRIVE

Jet pump unit maintenance, Jet pump unit repair, Jet drive torque specifications

CHAPTER ELEVEN, TRIM AND TILT SYSTEMS

Power trim and tilt system service, Trim and tilt system torque specifications

CHAPTER TWELVE, MIDSECTION AND TILLER CONTROL

Mid-section and tiller control torque specifications

CHAPTER THIRTEEN, OIL INJECTION SYSTEM

Variable ratio oil injection (75-125 hp [except 115 hp Optimax and 105 jet], 65 jet and 80 jet models), Variable-ratio oil injection (135-200 hp [except Optimax models], 105 jet and 140 jet models), Variable-ratio oil injectio (225 hp and 250 hp [except Optimax] models) /  Variable-ratio electronically controlled oil injection (Optimax models) /  Oil injection system torque specifications, Oil injection system specifications

CHAPTER FOURTEEN, REMOTE CONTROL

INDEX

WIRING DIAGRAMS

Additional information

Weight 3.1375 lbs
Dimensions 11 × 8.5 × 1.25 in
ISBN

9780892877966