1995-2007 Evinrude/Johnson Outboard Shop Manual, 2-70 HP Two-Stroke (includes Jet Drives) by Clymer

$34.95

Only 1 left in stock

SKU: B735-2 Category:

Description

This 1995-2007 Evinrude/Johnson Outboard Shop Manual, 2-70 HP Two-Stroke (includes Jet Drives) by Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 1995-2007 Evinrude-Johnson 2-70hp two-stroke outboards including 2 HP, 3 HP, 3.3 HP, 4 HP, 4 Deluxe, 6 HP, 8 HP, 9.9 HP, 15 HP, 18 Jet, 20 HP, 25 HP, 28 Special, 28 Jet, 30 HP, 35 HP, 40 HP, 48 Special, 50 Special, 50 HP, 60 HP, and 70 HP motors.

1995 1996 1997 1998 1999
2000 2001 2002 2003 2004 2005 2006 2007

Includes Jet drive model coverage.

Features 780 illustrated pages.

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications/ Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / propellers

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / test equipment / Service hints / Special tips / Mechanic’s techniques

CHAPTER THREE / TROUBLESHOOTING
Service precautions-1998 model year engines / Safety precautions / Operating requirements / Test and repair equipment / Wiring harnesses / Starting system / AC (alternating current) lighting coil / Battery charging system / Electrical accessories / Warning systems / Ignition system / Indexing flywheel (erratic spark [two- and three-cylinder models]) / CD1 (capacitor discharge one cylinder) ignition (2 and 3.3 hp models) / CD2 (capacitor discharge two-cylinder) ignition (3 and 4 hp [except 4 deluxe] models) / CD (capacitor discharge two cylinder) ignition (4 Deluxe, 6-48 ho, 18 jet and 28 jet equipped with rope start and/or 4 or 5 amp charging system) / CD2 (capacitor discharge two cylinder) ignition (40 hp, 50 hp and 35 jet equipped with 12 amp regulated charging system) / OIS2000 ignition system (25 and 35 hp [three cylinder] models) / CD3 (capacitor discharge three-cylinder) ignition (50-70 hp models) / Fuel system / Antisiphon valve tests / Fuel primer systems / Engine temperature and overheating / Engine

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Hour meter / Fuels and lubrication / Off-season storage / Anti-corrosion maintenance / Engine submersion / Cooling system flushing / Tune-up

CHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENT
Service precautions-1998 model year engines / Safety precautions / General information / 2 and 3.3 hp / 3 and 4 hp (except 4 deluxe) / 4 Deluxe / 6 and 8 hp / 9.9 and 15 hp / 20-30 hp (two-cylinder) and 18 jet / 25 and 35 hp (three-cylinder) / 40-50 hp (two-cylinder), 28 jet and 35 jet / 50-70 hp (three-cylinder) models

CHAPTER SIX / FUEL SYSTEM
Service precautions-1998 model year engine / Fuel system descriptions / Conventional fuel pump service / Carburetors / Modular carburetor (6-20 hp [two-cylinder]. 25 and 35 hp [three-cylinder] models) / TR and SV carburetors (25 and 30 hp [two-cylinder], 40-70 hp and 18-35 jet models) / Fuel primer systems / Antisiphon protection / Fuel tanks (integral and portable [remote]) / Fuel lines, primer bulbs, fittings and connectors / Fuel filters / Reed valve service / Fuel recirculation systems

CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Service precautions-1998 model year engines / Battery / Battery charging system / Fuses / Electric starting system / Neutral safety switch / Flywheel service / Ignition system / CD1 (capacitor discharge one-cylinder) ignition (2 and 3.3 hp models) / Capacitor discharge (two-cylinder) ignition (3 and 4 hp [except 4 Deluxe]) / CD2 (capacitor discharge two cylinder) (4 deluxe, 6-48 hp, 18 and 28 jet with rope start and/or 4 [or 5] amp charging system) / CD2/CD3 (capacitor discharge two/three cylinder) ignition (40-70 hp and 35 jet with 12 amp regulated charging system) / OIS2000 ignition system (25 and 35 hp [three-cylinder] models) / Electrical connector service

CHAPTER EIGHT / POWER HEAD
Service considerations / Evinrude/Johnson model identification / Power head break-in / Service precautions-1998 / Service recommendations / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Flywheel / Upper crankshaft seal replacement (3, 4-30 hp [two-cylinder] and 18 jet) / Power head removal/installation / Power head disassembly / Power head cleaning and inspection / Power head assembly / Reed valves / Thermostat

CHAPTER NINE / LOWER GEARCASE AND JET DRIVE UNITS
Lower gearcase / Gearcase operation / Gear ratio/ Service precautions / Corrosion control / Gearcase lubrication / Neutral start adjustment (tiller handle models) / Propeller / Trim tab adjustment / Gearcase removal/installation / Water pump / Gearcase disassembly/assembly / Gearcase cleaning and inspection / Gearcase pressure and vacuum tests / Pinion gear shimming (40-70 hp models) / Shift shaft height adjustment (40-70 hp) / Jet drive / Jet pump unit adjustments and maintenance / Jet pump unit service / Drive shaft and bearing housing / Water intake housing liner

CHAPTER TEN / TRIM AND TILT SYSTEMS
Manual tilt assist cylinder / Touch-trim system / Power trim and tilt systems /Power trim and tilt hydraulic troubleshooting / Power trim and tilt system electrical troubleshooting/ Electric motor testing / Power trim and tilt system service

CHAPTER ELEVEN / OIL INJECTION SYSTEMS
Service precautions / Accumix R oil injection system / Constant ratio (25 and 35 hp [three-cylinder]) / VRO2 oil injection (35 jet, 40 hp [electric start] and 50-70 hp models)

CHAPTER TWELVE / ROPE STARTERS AND REMOTE CONTROLS
Rope (manual) starter / Remote controls

INDEX/ WIRING DIAGRAMS

Additional information

Weight 3.9 lbs
Dimensions 13 × 15 × 2 in
ISBN

9780892879298