Description
Keeping your older Chrysler Outboard Engine running can be a challenge – especially when it sits for long periods of time between use. Make sure you have all the information you need to make repairs and properly service your Chrysler boat motor. It’s hard to find a technician to work on these older motors and if you do you’ll most likely spend more than the engine is worth. Working on your own Chrysler Outboard Motor will help you save money and keep that old reliable engine in good working order. When you get to know how things work you will be better equipped when and if something goes wrong out on the water. This 1966-1984 Chrysler 3.5 – 140 hp Outboard Engine Boat Service Repair Manual by Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 1966-1984 Chrysler 3.5 – 140hp outboard marine motors including:
1966, 1967, 1968, 1969
1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979
1980, 1981, 1982, 1983, 1984
3.5 HP, 3.6 HP, 3.6 HP, 4 HP, 4.4 HP, 4.5 HP, 4.9 HP, 5 HP, 6 HP, 6.6 HP, 7 HP, 7.5 HP, 8 HP, 9.2 HP, 9.6 HP, 9.9 HP, 10 HP, 12 HP, 12.9 HP, 15 HP, 20 HP, 25 HP, 30 HP, 35 HP, 45 HP, 50 HP, 55 HP, 60 HP, 65 HP, 70 HP, 75 HP, 85 HP, 90 HP, 100 HP, 105 HP, 115 HP, 120 HP, 125 HP, 130 HP, 135 HP, 140 HP
This Chrysler Outboard Boat Motor manual includes general information about each outboard boat engine, tools and techniques, troubleshooting and testing, lubrication, maintenance and tune-up, engine synchronization and linkage adjustments, fuel system, electrical and ignition systems, power head, gearcase, automatic rewind starter, power trim and tilt systems, remote control system, and complete wiring diagrams. Featuring 422 illustrated pages.
QUICK REFERENCE DATA
Chrysler Outboard Boat Motor GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Torque specifications, Engine operation, Fasteners, Lubricants, Gasket sealant, Galvanic corrosion, Protection from galvanic corrosion, Propellers
Chrysler Outboard Boat Motor TOOLS AND TECHNIQUES
Safety first, Basic hand tools, Test equipment, Service hints, Special tips, Mechanics techniques
Chrysler Outboard Boat Motor TROUBLESHOOTING
Operating requirements, Starting system, Charging system, AC lighting system, DC battery charging system, Alternator charging system, Autolectic models, Ignition system, Magneto ignition system, Battery ignition system, CD ignition system, Delta and Motorola Magnapower I (1974-1979) and CD ignition (1980-on), Magnapower II ignition system, Mganapower III ignition system, Magneto CD system, Magnapower/magneto CD ignition system, Prestolite CD ignition system, Ignition switch, Fuel system, Engine
Chrysler Outboard Boat Motor LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication, Storage, Complete submersion, Anti-corrosion maintenance, Engine flushing, Tune-up, Compression check, Cylinder head bolt torque, Spark plugs, Gearcase and water pump check, Fuel system service, Breaker point ignition system service, Battery and starter motor check (electric start only), Starter relay/solenoid check (electric start only), Wiring harness check, Engine synchronization and adjustment, Performance test (on boat)
Chrysler Outboard Boat Motor ENGINE SYNCRONIZATION AND LINKAGE ADJUSTMENTS
Engine timing and synchronization, 3.5 hp (1966-1969), 3.5 hp (1980-on) and 4 hp (1979-on), 3.6 hp (1970-1977) and 4 hp (1979-on), 4.4-8 hp (breaker point ignition), 6-8 hp (CD ignition), 9.2-15 hp (1966-on), 20 hp (1966-1976), 20 hp (1979-1982), 25 and 30 hp (all) and 35 hp (1976-1979), 35 and 45 hp (1966-on) , 50 hp (1966 and 1981-on) and 55 hp (1967-1976), 55 hp (1977-1980), 60 hp (1974-1976), 65 hp (1977-1978), and 105, 120 and 135 hp (1975-1977) with Magnapower II ignition, 70-135 hp (distributor breaker point ignition), 70-140 hp (Motorola electronic distributor ignition), 55, 125 and 140 hp (Prestolite CD ignition)
Chrysler Outboard Boat Motor FUEL SYSTEM
Fuel pump, Carburetors, Carburetor removal/installation, Carburetor disassembly/assembly, Carburetor cleaning and inspection, Float adjustment, Reed valve assembly, Choke solenoid, Integral fuel tank, Portable fuel tank, Fuel line and primer bulb, Fuel recirculation system
Chrysler Outboard Boat Motor IGNITION AND ELECTRICAL SYSTEMS
Battery, Alternator charging system, Generator charging system, Electric starting system, Starter motor system, Autolectric starter-generator, Ignition systems, Magneto breaker point ignition, Battery breaker point ignition, Battery breaker point ignition, Distributor CD ignition, Magnapower II ignition, Alternator CD ignition, Prestolite CD ignition
Chrysler Outboard Boat Motor POWER HEAD
Engine serial number, Fasteners and torque specifications, Flywheel, Power head removal/installation, Power head disassembly, Power head cleaning/inspection, Piston and connecting rod, Connecting rod and crankshaft, Cylinder block and crankcase assembly
Chrysler Outboard Boat Motor GEARCASE
Propeller, Gearcase removal/installation, Gearcase disassembly/assembly, Gearcase cleaning and inspection, Pinion gear shimming and propeller end float, Pressure testing, Zinc anode, Gear shift linkage adjustment, Water pump
Chrysler Outboard Boat Motor AUTOMATIC REWIND STARTERS
Engine cover starter, Spool starter (4.4-8 hp), Spool starter (9.2-15 hp), Spool starter (35 hp), Flywheel mounted starter
Chrysler Outboard Boat Motor POWER TRIM AND REMOTE CONTROL SYSTEMS
Power trim and tilt, Remote control
