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1958-2000 Lambretta 125 150 175 200 Scooter Repair Manual by Haynes

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Description

This 1958-2000 Lambretta 125 150 175 200 Scooter Repair Manual by Haynes provides service repair and maintenance information for 1958-2000 Lambretta 125 150 175 200 Scooters.

1958-2000 Lambretta 125 150 175 200 Scooter Repair Manual Model Coverage

Innocenti Lambretta models covered
Li 125 Series 1 123 cc 1958 to 1959
Li 125 Series 2 123 cc 1959 to 1961
Li 125 Series 3 123 cc 1961 to 1967
Li 125 Pacemaker (Special) 123 cc 1965 to 1969
Li 125 Series 4 123 cc 1967
Li 150 Series 1 148 cc 1958 to 1959
Li 150 Series 2 148 cc 1959 to 1961
Li 150 Series 3 148 cc 1962 to 1967
Li 150 Pacemaker (Special) 148 cc 1963 to 1966
TV 175 Series 2 175 cc 1959 to 1961
TV 175 Series 3 175 cc 1962 to 1965
TV 200 (GT 200) 198 CC 1963 to 1965

SX 150 148 cc 1966 to 1969
SX 200 198 cc 1966 to 1969
GP 125 (DL 125) 123 cc 1969 to 2000
GP 150 (DL 150) 148 cc 1969 to 2000
GP 200 (DL 200) 198 cc 1969 to 2000

Serveta models covered
Li 125, Li 150, TV 175 Series 3, SX150, Jet 200,
Lince 125, Lince 150, Lince 200

SIL models covered
Grand Prix 125, Grand Prix 150, Grand Prix 200

1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000

Table of Contents

LIVING WITH YOUR SCOOTER

Introduction
The Lambretta Story
Acknowledgements
About this Manual
Identification numbers
Buying spare parts
Model specifications
Safety first!

Pre-ride checks
Brake check
Clutch check
Legal and safety checks
Suspension and steering checks
Tyre checks
Model development

MAINTENANCE
Routine maintenance and servicing
Specifications
Lubricants and fluids
Maintenance schedule
Component locations
Maintenance procedures

REPAIRS AND OVERHAUL
Engine, transmission and associated systems
Engine, clutch and transmission
Fuel and exhaust systems
Ignition system
Chassis components
Frame and suspension
Brakes, wheels and tyres
Bodywork
Electrical system
Wiring diagrams

REFERENCE
Tools and Workshop Tips
Conversion factors
Security
Lubricants and fluids
MOT Test Checks
Fault Finding
Index

1958-2000 Lambretta 125 150 175 200 Scooter Repair Manual Index of Topics

A
Air filter
Air filter housing
B
Battery
REF Big-end bearing
Bodywork – Brake
cables
checks
disc
drum – fault finding
REF pedal- specifications
Brake light
Brake light switches
Bulb
brake/tail light headlight
sidelight
turn signal
warning light
wattages
Buying spare parts
c
Cables brake
choke- clutch – gearchange – lubrication – speedometer
throttle
Carburettor fuel filter
idle speed adjustment – overhaul
removal and installation
specifications
CDI unit
Chain (primary)
Charging system
Choke cable
Clutch- cable- specifications
Coil (HT)
Condenser
Connecting rod
Contact breaker points
adjustment – gap – Conversion factors
REF Crankcase
Crankshaft- Cut-out button
Cylinder – Cylinder head
D
Decarbonisation – Disc brake
Drum brake
front- rear

E
Electrical system

battery
brake light switches
bulbs- – flywheel generator
fuse
handlebar switches
horn
ignition switch and cut-out
lighting system
wiring diagrams
to Engine
big-end bearing
component access
crankcase
crankshaft
cylinder – cylinder head
decarbonisation – fault finding
REF idle speed – main bearings
mounting bushes
piston – piston rings
primary chain
removal and installation
running-in
sprocket
stripdown advice
Engine number
Exhaust system
decarbonisation –
F
Fault finding
REF electrical system
ignition system
Filter air
fuel – Flywheel generator output test- removal and installation
specifications – Footboards
Frame
Frame number
Front brake (disc) – cable
Front brake (drum) – cable
Front mudguard
Front suspension
checks – Front wheel
bearings
Fuel filter
Fuel system
carburettor
filter
tap and filter
Fuel tank- Fuel tap
Fuse

G
Gearbox
Gearchange
cables – mechanism
Generator output test
removal and installation
specifications
Grease points
H
Handlebar levers
Handlebar switches
Handlebars and headset
Headlight
Horn
Horncasting
HT coil
I
Idle speed – Ignition switch
Ignition system
checks
condenser
contact breaker pointselectronic ignition
flywheel generator
HT coil
spark plug
specifications
timing
Innocenti models
Instruments
K
Kickstart
specifications
Kill switch (ignition)
L
Legshield
Lighting coils
Lighting system
Lubricants – Lubricants (general)
REF
M
Main bearings
Maintenance -schedule
Model development
MOT Test Checks
REF Mudguard front
rear-
N
Neutral light and switch
o
Oil (engine)
Oil (transmission)

P
Piston – Piston rings
Pre-ride checks
Primary chain

R
Rear brake and hub – cable
pedal
Rear mudguard
Rear suspension checks – engine buffer- shock absorber
Rear wheel – Regulator/rectifier – Relay (turn signals)
Resistor
Routine maintenance and servicing
s
Safety- Seats – Security
REF Serveta models
Side panels – Sidelight
SIL models – Spare parts
Spark plug Spark plug cap
Specifications brakes – carburettor
electrical
engine-
front forks
general
to maintenance- wheels and tyres
Speedometer
drive and cable
Sprocket (engine)
Stand- Steering checks- head bearings
stem
Suspension
checks- fault finding
REF front forks
rear shock absorber
T
Tail light – Tank (fuel)- Tap (fuel)
Throttle cable
Throttle twistgrip
Timing
Toolbox – Tools and Workshop Tips
REFTorque settings
Transmission fault finding
REF gearbox
oil – specifications
Turn signals- Tyres – pressure tread depth
size
w
Warning lights
Wheel- alignment
bearings
rims
Wiring diagrams

Additional information

Weight 1.39375 lbs
Dimensions 11 × 8.5 × .75 in