Typical Clymer Manual
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Typical Clymer Manual
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CHAPTER ONE |
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| Manual Organization Service Hints Torque Specifications Safety First Special Tips / Expendable supplies |
Parts Replacement Serial Numbers Basic Hand Tools Tune-up and troubleshooting tools Mechanic's tips |
CHAPTER TWO |
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| Operating requirements Emergency Troubleshooting Engine Starting Engine Performance |
Engine noises Excessive Vibration Front suspension and steering Brake problems |
CHAPTER THREE |
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| Routine checks Pre-checks Service Intervals Tires & Wheels Crankcase breather hose (U.S. models only) |
Evaporative emission control
(CA models Only) Battery Periodic lubrication Periodic Maintenance |
CHAPTER FOUR |
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| Engine Principles Serving Engine in frame Engine Removal/installation Camshafts Cylinder Heads Valves and valve components Rocker arm assemblies Oil Pump Oil strainer and pressure relief valve |
Alternator Cylinder block and crankcase Pistons and connecting rods Crankshaft Camshaft chain inspection Starter clutch assembly, starter gears and primary drive gear Break-in procedure |
CHAPTER FIVE |
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| Clutch Clutch hydraulic system Master cylinder Slave cylinder |
Bleeding the clutch system External shift mechanism Transmission Internal shift mechanism |
CHAPTER SIX |
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| Carburetor operation Carburetor service Carburetor adjustments Air filter case Throttle cable replacement Choke cable replacement Fuel shutoff valve Fuel pump |
Main fuel tank (Magna
models) Secondary fuel tank (Magna models) Fuel tank (Interceptor models) Crankcase breather system (U.S. only) Evaporative emission control system (California models only) Exhaust system |
CHAPTER SEVEN |
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| Charging system Alternator Voltage regulator/rectifier Ignition system Ignition spark units Ignition coil |
Pulse generator Starting system Lighting system Switches Electrical components Fuses |
CHAPTER EIGHT |
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| Cooling system checks Pressure check Radiator Cooling fan Thermostat |
Coolant recovery tank Water pump Hoses Coolant pipes and hoses |
CHAPTER NINE |
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| Front wheel Front hub Wheel balance Tire changing Tire repairs |
Handlebar Steering head and stem Steering head bearing races Front forks Anti-dive front suspension |
CHAPTER TEN |
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| Rear wheel Rear hub Driven flange assembly Drive sprocket and drive chain |
Shock absorbers (dual-shock
models) Shock absorbers (Pro-link models) Pro-link suspension system Swing arm |
CHAPTER ELEVEN |
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| Front disc brake Front brake pad replacement Front master cylinder Front caliper Front caliper bracket Rear disc brake Rear brake pad replacement |
Rear master cylinder Rear caliper Brake hose replacement Brake disc-front and rear Bleeding the system Rear brake pedal Rear drum brake |
CHAPTER TWELVE |
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| Kickstand (sidestand) Centerstand Footpegs Front fairing and mounting bracket Lower cowl |
Seat Rear cowl Rear fender Frame |
WIRING DIAGRAMS |
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QUICK REFERENCE DATA |
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