Sale!

2003-2006 Yamaha Kodiak 450 4WD 2007-2014 Grizzly 450 4WD Service Manual

$89.60

Out of stock

Want a Restock Notification?

SKU: LIT-11616-KD-49 Category:

Description

This Official 2003-2006 Yamaha Kodiak 450 4WD 2007-2014 Grizzly 450 4WD Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2003 2004 2005 2006 Yamaha Kodiak 450 4WD and your 2007 2008 2009 2010 2011 2012 2013 2014 Grizzly 450 4WD ATVs.

This is the same book used by authorized Yamaha dealers, a must for anyone who insists on OEM quality parts.

This manual includes the base manual, LIT-11616-16-01 (YFM450FAR) plus the supplements LIT-11616-17-25 (YFM450FAS),
LIT-11616-18-35 (YFM450FAT),  LIT-11616-21-46 (YFM45FGX), LIT-11616-22-47 (YFM45FGY) and LIT-11616-24-39 (YFM45FGA, YFM45FGHA, YFM45FGPA, YFM45FGPHA).

Service Manual Table of Contents

General Information
Specifications
Periodic Checks And Adjustments
Engine
Cooling System
Carburetion
Drive Train
Chassis
Electrical
Troubleshooting

Service Manual Index of Topics

Chapter 1 General Information
Machine Identification
Vehicle Identification Number
Model Label
Features
Liquid Cooling Engine
Park Position
Front Differential
Important Information
Preparation For Removal Procedures
Replacement Parts
Gaskets, Oil Seals And O-rings
Lock Washers/plates And Cotter Pins
Bearings And Oil Seals
Circlips
Checking Of Connections
Special Tools

Chapter 2 Specifications
General Specifications
Maintenance Specifications
Engine
Chassis
Electrical
How To Use The Conversion Table
General Torque Specifications
Lubrication Points And Lubricant Types
Engine
Coolant Flow Diagrams
Oil Flow Diagrams
Cable Routing

Chapter 3 Periodic Checks And Adjustments
Introduction
Periodic Maintenance/lubrication
Seat, Carriers, Fenders And Fuel Tank
Seat And Side Panels
Front Carrier, Front Bumper And Front Fender
Rear Carrier And Rear Fender
Fueltank
Footrest Boards
Engine
Adjusting The Valve Clearance
Adjusting The Idling Speed
Adjusting The Throttle Lever Free Play
Adjusting The Speed Limiter
Adjusting The Starter Cable
Checking The Spark Plug
Checking The Ignition Timing
Measuring The Compression Pressure
Checking The Engine Oil Level
Changing The Engine Oil
Cleaning The Air Filter
Checking The Coolant Level
Changing The Coolant
Checking The V-belt
Cleaning The Spark Arrester
Chassis
Adjusting The Rear Brake
Checking The Brake Fluid Level
Checking The Front Brake Pad
Checking The Rear Brake Pad
Checking The Brake Hose
Bleeding The Hydraulic Brake System
Adjusting The Select Lever Control Cable And Shift Rod
Adjusting The Rear Brake Light Switch
Checking The Final Gear Oil Level
Changing The Final Gear Oil
Checking The Differential Gear Oil
Changing The Differential Gear Oil
Checking The Constant Velocity Joint Dust Boot
Checking The Steering System
Adjusting The Toe-in
Adjusting The Front Shock Absorber
Adjusting The Rear Shock Absorber
Checking The Tire
Checking The Wheel
Checking And Lubricating The Cable
Lubricating The Levers, Pedal, Etc
Electrical
Checking The Battery
Checking The Fuse
Adjusting The Headlight Beam
Changing The Headlight Bulb

Chapter 4 Engine
Engine Removal
Air Ducts, Muffler And Exhaust Pipe
Select Lever Unit And Coolant Reservoir
Hoses And Leads
Engine Mounting Bolts
Installing The Engine
Cylinder Head
Removing The Cylinder Head
Checking The Tappet Cover
Checking The Timing Chain Tensioner
Checking The Camshaft Sprocket
Checking The Cylinder Head
Installing The Cylinder Head
Camshaft, Rocker Arms And Valves
Removing The Camshaft And Rocker Arm
Removing The Valve And Valve Spring
Checking The Camshaft
Checking The Rocker Arm And Camshaft
Checking The Valve And Valve Spring
Installing The Valve And Valve Spring
Installing The Camshaft And Rocker Arm
Cylinder And Piston
Removing The Piston
Checking The Timing Chain Guide
Checking The Cylinder And Piston
Checking The Piston Ring
Checking The Piston Pin
Installing The Piston
Installing The Cylinder
Recoil Starter And Ac Magneto
Removing The Ac Magneto
Disassembling The Recoil Starter
Checking The Cdi Magneto
Checking The Starter Clutch
Checking The Starter Pulley
Checking The Recoil Starter
Assembling The Recoil Starter
Installing The Ac Magneto
Primary And Secondary Sheaves
Primary Sliding Sheave
Secondary Sheave
Removing The Primary And Secondary Sheaves
Disassembling The Secondary Sheave
Checking The Primary Sheave
Checking The Secondary Sheave
Assembling The Primary Sheave
Assembling The Secondary Sheave
Installing The Primary And Secondary Sheaves
Clutch
Removing The Clutch
Checking The Clutch
Installing The Clutch
Crankcase
Starter Motor, Timing Chain And Oil Filter
Crankcase
Crankcase Bearing
Removing The Oil Pump Drive Gear
Separating The Crankcase
Checking The Timing Chain And Guide
Checking The Oil Strainer And Oil Delivery Pipe
Checking The Crankcase
Checking The Bearings
Assembling The Crankcase
Installing The Shift Lever
Installing The Oil Pump Drive Gear
Crankshaft And Oil Pump
Oil Pump
Removing The Crankshaft
Checking The Oil Pump
Checking The Crankshaft
Installing The Crankshaft And Balancer
Transmission
Checking The Shift Fork
Checking The Shift Cam
Checking The Transmission
Checking The Secondary Shaft
And Driven Sprocket
Checking The Chain
Checking The Stopper Lever And Stopper Wheel
Installing The Transmission
Middle Gear
Middle Drive Shaft
Middle Driven Shaft
Removing The Middle Drive Shaft
Removing The Middle Driven Shaft
Checking The Pinion Gear
Selecting The Middle Drive And Driven Gear Shim
Installing The Middle Driven Shaft
Installing The Middle Drive Shaft
Measuring The Middle Gear Backlash

Chapter 5 Cooling System
Radiator
Checking The Radiator
Installing The Radiator
Thermostat
Checking The Thermostat
Installing The Thermostat
Water Pump
Disassembling The Water Pump
Checking The Water Pump
Assembling The Water Pump

Chapter 6 Carburetion
Carburetor
Disassembling The Carburetor
Checking The Carburetor
Assembling The Carburetor
Adjusting The Fuel Level

Chapter 7 Drive Train
Troubleshooting
Front Constant Velocity Joints And Differential Gear
Removing The Universal Joint
Removing The Ring Gear
Checking The Constant Velocity Joint
Checking The Differential Gear
Checking The Gear Motor
Assembling The Front Constant Velocity Joint
Assembling The Differential Gear
Installing The Universal Joint
Measuring And Adjusting
The Differential Gear Lash
Checking The Differential Gear Operation
Rear Axle/final Drive Gear And Drive Shaft
Removing The Rear Axle
Disassembling The Final Drive Gear
Replacing The Final Drive Roller Bearing
Positioning The Final Drive Pinion GearAnd Ring Gear
Checking The Rear Axle
Checking The Drive Shaft
Checking The Final Drive Gear
Measurement And Adjusting The Final Gear Lash
Assembling The Final Drive Gear
Installing The Final Drive Gear

Chapter 8 Chassis
Front And Rear Wheels
Front Wheels
Rear Wheels
Checking The Wheel
Checking The Wheel Hub
Checking The Brake Disc
Installing The Wheel Hub
Installing The Wheel
Front And Rear Brakes
Front Brake Pads
Rear Brake Pads
Replacing The Front Brake Pad
Replacing The Rear Brake Pad
Front Brake Master Cylinder
Rear Brake Master Cylinder
Checking The Master Cylinder
Assembling The Front Brake Master Cylinder
Assembling The Rear Brake Master Cylinder
Installing The Front Brake Master Cylinder
Installing The Rear Brake Master Cylinder
Front Brake Caliper
Rear Brake Caliper
Disassembling The Front And Rear Brake Caliper
Checking The Front And Rear Brake Caliper
Assembling The Front And Rear Brake Caliper
Installing The Front Brake Caliper
Installing The Rear Brake Caliper
Steering System
Handlebar
Removing The Rear Brake Switch
Checking The Handlebar
Installing The Handlebar
Installing The Rear Brake Lever
Installing The Master Cylinder Assembly
Steering Stem
Removing The Bearing Retainer
Checking The Steering Stem
Installing The Bearing Retainer
Installing The Cable Guide
Tie Rod And Steering Knuckle
Removing The Steering Knuckle
Checking The Tie Rod
Checking The Steering Knuckle
Installing The Tie Rod
Front Arms And Front Shock Absorber
Removing The Front Arms
Checking The Front Arm
Checking The Front Shock Absorber
Installing The Front Arms And Front Shock Absorber
Rear Shock Absorber And Swingarm
Removing The Swingarm
Checking The Rear Shock Absorber
Checking The Swingarm
Checking The Rubber Boot
Installing The Rubber Boot
Installing The Rear Axle Housing

Chapter 9 Electrical
Electrical Components
Checking The Switch
Checking The Switch
Checking A Switch Shown In The Manual
Checking The Switch Continuity
Checking The Bulbs And Bulb Sockets
Types Of Bulbs
Checking The Condition Of The Bulbs
Checking The Condition Of The Bulb Sockets
Ignition System
Circuit Diagram
Troubleshooting
Electric Starting System
Circuit Diagram
Troubleshooting
Starter Motor
Checking The Starter Motor
Assembling The Starter Motor
Charging System
Circuit Diagram
Troubleshooting
Lighting System
Circuit Diagram
Troubleshooting
Checking The Lighting System
Signal System
Circuit Diagram
Troubleshooting
Checking The Signal System
Cooling System
Circuit Diagram
Troubleshooting
2wd/4wd Selecting System
Circuit Diagram
Troubleshooting

Chapter 10 Troubleshooting
Starting Failure/hard Starting
Fuel System
Electrical System
Compression System
Poor Idle Speed Performance
Poor Idle Speed Performance
Poor Medium And High-speed Performance
Poor Medium And High-speed Performance
Faulty Drive Train
Faulty Gear Shifting
Hard Shifting
Shift Lever Does Not Move
Jumps Out Of Gear
Faulty Clutch Performance
Engine Operates But Machine Will Not Move
Clutch Slipping
Poor Starting Performance
Poor Speed Performance
Overheating
Overheating
Faulty Brake
Poor Braking Effect
Shock Absorber Malfunction
Malfunction
Unstable Handling
Unstable Handling
Lighting System
Headlight Dark
Bulb Burnt Out

 

Additional information

Weight 4 lbs
Dimensions 11 × 9 × 2 in

No further products found.