Description
This 1998-2003 Yamaha YZF1000R R1 Repair Manual by Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 1998 Yamaha YZF1000R R1K, 1999 Yamaha YZF1000R R1L/LC, 2000 Yamaha YZF1000R R1M/MC, 2001 Yamaha YZF1000R R1SN/SNC Champions LTD, 2001 Yamaha YZF1000R R1N/NC, 2002 Yamaha YZF1000R R1 and 2003 Yamaha YZF1000R R1 motorcycles.
This book includes 609 pages, color wiring diagrams, over 1000 photos and 100’s of original pieces of artwork.
CONTENTS
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Basic tools, Precision measuring tools, Electrical system fundamentals, Basic service methods, Storage
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Starting the engine (carbureted models), Starting the engine (fuel injected models), Starting difficulties, Engine performance, Engine noises, Engine lubrication, Cylinder leakdown test, Clutch, Gearshift linkage, Transmission, Fuel system (carbureted models), Fuel system (fuel injection models), Electrical system, Lighting system, Charging system, Ignition system, Starting system, Front suspension and steering, Brake system
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type, Tune-up procedures, Air filter, Engine compression test, Spark plugs, Ignition timing inspection, Valve clearance, Carburetor synchronization (1998-2001 models), Fuel injection starter valve synchronization (2002-2003 models), Idle speed adjustment (all models), Fuel hose inspection, Control cable lubrication (non-nylon lined cables only), Throttle cables, Starter enrichment (choke) cable, Clutch cable adjustment, Gearshift pedal adjustment, EXUP system, Engine oil and filter, Cooling system, Emission control systems, Battery, Tires and wheels, Drive chain, Brake system, Headlight aim inspection, Sidestand and ignition cut-off switch inspection, Steering bearing inspection, Front suspension inspection, Rear suspension inspection, Fastener inspection, Wheel bearing inspection, Lights and horn inspection
CHAPTER FOUR, ENGINE TOP END
Engine service notes, Cylinder head cover, Camshafts, Camshaft chain tensioner, Camshaft chain, timing sprocket and chain guide, Cylinder head, Valve lifters and shims, Valves and valve components
CHAPTER FIVE, ENGINE LOWER END
Servicing engine in frame, Engine service notes, Engine, Oil pan, oil strainer and pressure relief valve, Oil pump/water pump, Crankcase, Piston and connecting rod assembly, Crankshaft, Break-in procedure
CHAPTER SIX, CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover, Clutch, Starter clutch and starter reduction gears, External gearshift mechanism
CHAPTER SEVEN, TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission and internal shift mechanism, Transmission inspection, Internal shift mechanism inspection
CHAPTER EIGHT, FUEL, CARBURETORS, EMISSION CONTROL AND EXHAUST SYSTEMS Fuel tank, Fuel shutoff valve, Fuel level sender, Air filter housing, Carburetor, Carburetor overhaul, Carburetor adjustments, Throttle cable replacement, Starter (choke) cable replacement, Fuel pump, Fuel filter, Emission control system labels, Crankcase breather system, Evaporative emission control system (California only), Air induction system (AIS), Exhaust system, EXUP system (1998-2001 models)
CHAPTER NINE, FUEL, ELECTRONIC FUEL INJECTION AND EXHAUST SYSTEMS Fuel injection system precautions, Hose and wiring harness identification, Depressurizing the fuel system, Fuel tank, Air filter housing, Throttle body, Fuel injectors, Vacuum slide, Pressure regulator, Fuel pressure check, Fuel pump, Cylinder identification sensor, Intake air pressure sensor, Intake air temperature sensor, Atmospheric pressure sensor, Crankshaft position sensor, Lean angle cut-off switch, Throttle cable replacement, Exhaust system, EXUP system (2002-2003 models), Diagnostic system (2000-2001 models), Diagnostic system (2002-2003 models),
CHAPTER TEN, ELECTRICAL SYSTEM
Electrical component replacement, Electrical connectors, Battery, Charging system, Alternator rotor and stator, Ignition system, Relay unit ignition circuit (1998-2001 models), Starting circuit cut-off relay ignition circuit (2002-2003 models), Starter, Starter relay switch, Relay unit (1998-2001 models) or starting circuit cut-off relay unit (2002-2003 models) starting circuit, Lighting system, Combination meter, Speed sensor, Cooling system switches and sensors, Turn signal relay, Fuel level warning light sender (2000-2001 models), Fuel pump relay, Throttle position sensor, Oil level sensor and relay, Horn, Switches, Fuses, Wiring diagrams
CHAPTER ELEVEN, COOLING SYSTEM
Cooling system inspection, Hoses and hose clamps, Coolant reserve tank, Radiator, Cooling fan, Thermostat, Thermostat housing and inlet pipes, Water pump, Oil cooler and crankcase water jacket fitting
CHAPTER TWELVE, WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stands, Front wheel, Rear wheel, Rear coupling and rear sprocket, Front and rear hubs, Wheel runout and balance, Tire changing, Tire repairs, Drive chain
CHAPTER THIRTEEN, FRONT SUSPENSION AND STEERING
Handlebar assemblies, Front fork, Steering head and stem, Steering head bearing races, Steering stem bearing replacement
CHAPTER FOURTEEN, REAR SUSPENSION
Shock linkage, Shock absorber, Swing arm bearing replacement
CHAPTER FIFTEEN, BRAKES
Brake fluid selection, Preventing brake fluid damage, Brake service, Front brake pads, Front brake caliper, Front master cylinder, Rear brake pads, Rear brake caliper (1998-2001 models), Rear brake caliper (2002-2003 models), Rear master cylinder, Brake hose replacement, Brake disc, Rear brake pedal, Brake bleeding
CHAPTER SIXTEEN, BODY PANELS
Body panel fasteners, Rider’s seat, Passenger seat, Rear cowl (1998-2001 models), Rear cowl (2002-2003 models), Bottom cowl, Side fairing (1998-2001 models), Side fairing (2002-2003 models), Mirrors, Windshield, Front fairing (1998-2001 models), Front fairing (2002-2003 models), Front fender
INDEX
WIRING DIAGRAMS
