Description
This 2005-2014 Honda TRX500FA FGA Fourtrax Foreman Rubicon GPScape Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for the 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 Honda TRX500FA FGA Fourtrax Foreman Rubicon GPScape ATVs.
Table of Contents
General Information
Frame/body Panels/exhaust System
Maintenance
Lubrication System
Fuel System
Cooling System
Engine Removal/installation
Cylinder Head/valve/camshaft
Cylinder/piston
Centrifugal Clutch
Alternator/starter Clutch
Sub-transmission/gearshift Linkage
Crankshaft/automatic Transmission
Front Wheel/suspension/steering
Rear Wheel/suspension
Brake System
Front Driving Mechanism
Rear Driving Mechanism
Battery/charging System
Ignition System
Electric Starter
Lights/meters/switches
Selectable 4wd System
Hondamatic
Electric Power Steering (eps)
Wiring Diagrams
Troubleshooting
Index
Honda TRX500FA FGA Fourtrax Foreman Rubicon GPScape Service Manual Index of Topics
Air Cleaner
Air Cleaner Housing
Air Cleaner Housing Drain Hose
Alternator Charging Coil
Alternator Stator
Alternator/
Starter Clutch Specifications
Angle Sensor
Assist Headlight
Automatic Transmission Unit
And Crankshaft
Battery
Battery/charging System Specifications
Body Panel Locations
Brake Fluid
Brake Fluid Replacement/air Bleeding
Brake Light Switch
Brake Light Switch (maintenance)
Brake Pad/disc
Brake Pads Wear
Brake Pedal
Brake System
Brake System Specifications
Cable & Harness Routing
Camshaft Installation
Camshaft Removal
Carburetor Assembly
Carburetor Choke
Carburetor Disassembly/inspection
Carburetor Heater
Carburetor Heater Switch
Carburetor Installation
Carburetor Removal
Case Bearing Replacement
Center Mud Guard
Centrifugal Clutch
Centrifugal Clutch Specifications
Charging System Inspection
Combination Meter/
Rear Vehicle Speed Sensor (vss)
Component Location
Battery/charging System
Brake System
Centrifugal Clutch
Electric Power Steering (eps)
Electric Starter
Hondamatic
Ignition System
Lights/meters/switches
Selectable 4wd System
Control Motor
Coolant Replacement
Cooling System
Cooling System Flow Pattern
Cooling System Specifications
Cooling System Testing
Crankcase Assembly
Crankcase Bearing Replacement
Crankcase Separation
Crankshaft/Automatic Transmission Specifications
Cylinder Compression
Cylinder Head Assembly
Cylinder Head Cover Assembly/Installation
Cylinder Head Cover Removal/Disassembly
Cylinder Head Disassembly
Cylinder Head Installation
Cylinder Head Removal
Cylinder Head/valve/
Camshaft Specifications
Cylinder/piston Installation
Cylinder/piston Removal
Cylinder/piston Specifications
Differential Assembly
Differential Disassembly/inspection
Differential Installation
Differential Removal
Diode
Drive Shaft Boots
Dtc Troubleshooting
Eps
Electric Starter Specifications
Emission Control Systems
Engine & Frame Torque Values
Engine Control Module (ecm)
Engine Coolant Temperature
(ect) Sensor
Engine Guard
Engine Idle Speed
Engine Installation
Engine Oil
Engine Oil Filter
Engine Oil Temperature (eot) Sensor
Engine Removal
Eps Connector Location
Eps Ecu Replacement
Esp Shift Switch
Exhaust System
Final Drive Assembly
Final Drive Disassembly/inspection
Final Drive Installation
Final Drive Removal
Final Gear Case Bearing Replacement
Flywheel/starter Clutch
Front Brake Caliper
Front Brake Master Cylinder
Front Brake Switch
Front Carrier
Front Carry Pipe
Front Crankcase Cover
Front Drive Shaft
Front Driving Mechanism Specifications
Front Fender
Front Mud Guard
Front Shock Absorber
Front Wheel
Front Wheel Hub
Front Wheel/suspension/
Steering Specifications
Fuel Gauge/fuel Level Sensor
Fuel Line
Fuel System Specifications
Fuel Tank
Fuel Tank Cover
Gear Position Switch
Gearshift Lever Knob
Gearshift Lever Linkage
Gearshift Linkage
General Specifications
General Troubleshooting Information
Eps
Gps Receiver (gps Model Only)
Handlebar
Handlebar Switch
Headlight
High Altitude Adjustment (except U Type)
Hondamatic
Before Starting Troubleshooting
Circuit Diagram
Connector Location
Problem Code Index
Troubleshooting
Horn (u Type Only)
Horn Switch (u Type Only)
Ignition Coil
Ignition Switch
Ignition System Inspection
Ignition System Specifications
Ignition Timing
Initial Setting Procedure
Inner Cover
Inner Fender
Lights/meters/switches Specifications
Lubrication & Seal Points
Lubrication System Diagram
Lubrication System Specifications
Maintenance Schedule
Mode Select Switch
Model Identification
Nuts, Bolts, Fasteners
Oil Cooler
Oil Pressure Check
Oil Pump
Oil Strainer
Outer Fender
Pilot Screw Adjustment
Radiator Coolant
Radiator Reserve Tank
Radiator/cooling Fan
Rear Axle Installation
Rear Axle Removal
Rear Brake
Rear Carrier
Rear Crankcase Cover
Rear Driving Mechanism Specifications
Rear Fender
Rear Final Gear Case Oil And
Differential Oil
Rear Shock Absorber
Rear Vehicle Speed Sensor (vss)
Rear Wheel
Rear Wheel/suspension Specifications
Recoil Starter
Recoil Starter Cover
Regulator/rectifier
Reverse Switch
Seat
Selectable 4wd System
Before Starting Troubleshooting
Problem Code Index
Troubleshooting
Service Information
Alternator/starter Clutch
Battery/charging System
Brake System
Centrifugal Clutch
Cooling System
Crankshaft/automatic Transmission
Cylinder Head/valve/camshaft
Cylinder/piston
Electric Power Steering (eps)
Electric Starter
Engine Removal/installation
Frame/body Panels/exhaust System
Front Driving Mechanism
Front Wheel/suspension/steering
Fuel System
Hondamatic
Ignition System
Lights/meters/switches
Lubrication System
Maintenance
Rear Driving Mechanism
Rear Wheel/suspension
Selectable 4wd System
Sub-transmission/gearshift Linkage
Service Rules
Side Cover
Skid Plate, Engine Guard
Spark Arrester
Spark Plug
Standard Torque Values
Starter Motor
Starter Relay Switch
Steering Shaft
Steering Shaft Holder Bearing
Steering System
Steeringshaft/eps Unit (eps Model)
Sub-transmission
Sub-transmission/
Gearshift Linkage Specifications
Suspension
Suspension Arm
Swingarm
Symptom Troubleshooting Eps
Symptom Troubleshooting Index Eps
System Components
Alternator/starter Clutch
Crankshaft/automatic Transmission
Cylinder Head/valve/camshaft
Cylinder/piston
Engine Removal/installation
Front Driving Mechanism
Front Wheel/suspension/steering
Fuel System
Rear Driving Mechanism
Rear Wheel/suspension
Sub-transmission/gearshift Linkage— System Diagram
Battery/charging System
Electric Power Steering (eps)
Electric Starter
Ignition System
Selectable 4wd System
Tail/brake Light-(af05, Af06)
Tail/brake Light (after Af06)
Temperature Indicator
Thermostat
Throttle Housing
Throttle Operation
Throttle Position (tp) Sensor
Tie-rod
Tie-rod And Joint Boots (after ’07)
Tires
Tool Box
Trim Clip
Troubleshooting
Alternator/starter Clutch
Battery/charging System
Brake System
Centrifugal Clutch
Cooling System
Crankshaft/automatic Transmission –
Cylinder Head/valve/camshaft
Cylinder/piston
Electric Starter
Engine Does Not Start Or
Is Hard To Start
Engine Lacks Power
Frame/body Panels/exhaust System
Front Driving Mechanism
Front Wheel/suspension/steering
Fuel System
Ignition System
Lubrication System
Poor Handling
Poor Performance At High Speed
Poor Performance
At Low And Idle Speed
Rear Driving Mechanism
Rear Wheel/suspension
Sub-transmission/gearshift Linkage
Troubleshooting Index
Eps
Valve Clearance
Valve Guide Replacement
Valve Seat Inspection/refacing
Water Pump
Wheels/tires
Wiring Diagram
Gps Model
Standard Model (a Type, Cm Type)
Standard Model (u Type)
