Official 2004-2009 And 2012 Honda CRF250X Factory Service Manual
CRF250X

Honda CRF250X Manual Service Repair 2004-2009, 2012

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Product Description

This Honda CRF250X Manual offers service and repair information for Honda 2004-2009 And 2012 Honda CRF250X off-road motorcycles. This Honda CRF250X Manual provides detailed service information, step-by-step repair instruction and maintenance specifications.

This Honda CRF250X Manual describes the service procedures for the Honda CRF250X. Follow the Maintenance Schedule (Section 3) recommendations to ensure that the vehicle is in peak operating condition. After ‘06 model: The emission levels are within the standards set by the U.S. Environmental Protection Agency (EPA) and California Air Resources Board (CARB). Performing the first scheduled maintenance is very important. It compensates for the initial wear that occurs during the break-in period. Sections 1 and 3 of this Honda CRF250X Manual apply to the whole motorcycle. Section 2 illustrates procedures for removal/installation of components that may be required to perform service described in the following sections. Section 4 through 20 of this Honda CRF250X Manual describe parts of the motorcycle, grouped according to location. Most sections start with an assembly or system illustration, service information and troubleshooting for the section. The subsequent pages of this Honda CRF250X Manual give detailed procedure. If you don’t know the source of the trouble, go to section 21 Troubleshooting.

Honda CRF250x Manual Table of Contents

General Information
Frame, Body Panels, Exhaust
System
Maintenance
Lubrication System
Fuel System
Cooling System
Engine Removal, Installation
Cylinder Head, Valves
Cylinder, Piston
Clutch, Starter Clutch, Kickstarter, Gearshift Linkage
Alternator
Crankcase, Transmission, Crankshaft, Balancer
Front Wheel, Suspension, Steering
Rear Wheel, Brake, Suspension
Hydraulic Brake
Battery, Charging System
Ignition System
Electric Starter
Lights, Meter, Switches
Wiring Diagram
Troubleshooting
Index

Honda CRF250X Manual Index of Topics

Additional Items Requiring Frequent
Replacement
Air Cleaner
Air Cleaner Housing
Alternator Charging Coil
Balancer Gear, Balancer
Battery
Battery, Charging System Specifications-
Brake Fluid
Brake Fluid Replacement, Air Bleeding
Brake Pad Wear
Brake Pad, Disc
Brake Pedal
Brake System
Cable & Harness Routing
Cam Chain Tensioner, Cam Chain Guide
Camshaft, Rocker Arm Installation
Camshaft, Rocker Arm Removal
Carburetor Adjustment
Carburetor Assembly
Carburetor Disassembly
Carburetor Installation
Carburetor Removal
Charging System Inspection
Clutch
Clutch Switch
Clutch System
Clutch, Starter Clutch, Kickstarter,
Gearshift Linkage Specifications
Competition Maintenance Schedule
Component Location
Alternator
Battery, Charging System
Clutch, Starter Clutch,
Kickstarter, Gearshift Linkage
Crankcase, Crankshaft, Transmission,
Balancer
Cylinder Head, Valves
Cylinder, Piston
Electric Starter
Engine Removal, Installation
Front Wheel, Suspension, Steering
Fuel System
Hydraulic Brake
Ignition System
Lights, Meter, Switches
Rear Wheel, Suspension
Control Cables
Coolant Replacement
Cooling System
Cooling System Specifications
Crankcase Assembly
Crankcase Bearing Replacement
Crankcase Breather
Crankcase Separation
Crankcase, Crankshaft, Transmission,
Balancfr Specifications
Crankshaft Installation
Crankshaft Removal
Cylinder Compression Test
Cylinder Head Assembly
Cylinder Head Cover Installation
Cylinder Head Cover Removal
Cylinder Head Disassembly
Cylinder Head Inspection
Cylinder Head Installation
Cylinder Head Removal
Cylinder Head, Valves Specifications -
Cylinder Installation
Cylinder Removal
Cylinder, Pistc N Inspection
Cylinder, Pistc N Specifications
Drive Chain
Drive Chain Roller
Drive Chain Sl Der
Drive Sprocket
Drive, Driven Sprocket
Electric Starter Specifications
Emission Control Systems
Engine & Frame Torque Values
Engine Guard
Engine Idle Speed
Engine Installation
Engine Oil, Oil Filter
Engine Removal
Engine Stop Button
Exhaust Pipe, Muffler
Exhaust System
Flywheel
Fork
Front Brake Caliper
Front Master Cylinder
Front Visor
Front Wheel
Front Wheel, Suspension,
Steering Specifications
Fuel Line
Fuel Strainer Screen
Fuel System Specifications
Fuel Tank
Gearshift Linkage
General Specifications
Handlebar
Headlight
Headlight Aim
High Altitude Adjustment
(california Type Only)
Hot Start
Hydraulic Brake Specifications
Ignition Control Module (icm)
Ignition System Inspection
Ignition System Specifications
Ignition Timing
Kickstarter
Left Crankcase Cover Installation
Left Crankcase Cover Removal
Lights, Meter, Switches Specifications -
Lubrication & Seal Points
Lubrication System Diagram
Lubrication System Specifications
Main Relay (’04, ’05)
Maintenance Schedule
’04 – ’06
After ’06
Model Identification
Nuts, Bolts, Fasteners–
Oil Jet
Oil Pump
Oil Strainer
Optional Parts
Pilot Screw Adjustment
Piston Installation
Piston Removal
Pressure Relief Valve
Radiator
Radiator Coolant
Radiator Reserve Tank
Radiator Shroud
Rear Brake Caliper
Rear Master Cylinder
Rear Wheel
Rear Wheel, Suspension Specifications
Regulator, Rectifier
Right Crankcase Cover
Seat
Secondary Air Supply System
(’04 – ’06 California Type, After ’06)
Fuel System
Maintenance
Service Information
Alternator
Battery, Charging System
Clutch, Starter Clutch, Kickstarter, Gearshift Linkage
Cooling System
Crankcase, Crankshaft, Transmission, Balancer
Cylinder Head Valves
Cylinder, Piston
Electric Starter
Engine Removal, Installation
Frame, Body Panels, Exhaust System
Front Wheel, Suspension, Steering
Fuel System
Hydraulic Brake
Ignition System
Lights, Meter, Switches
Lubrication System
Maintenance
Rear Wheel, Suspension
Service Rules
Shock Absorber -
Shock Linkage
Side Cover
Side Stand
Spark Arrester
Spark Plug
Standard Torque Values
Starter Clutch
Starter Motor
Starter Relay Switch
Starter Switch
Stator
Steering Head Bearings
Steering Stem
Sub-frame
Suspension
Swingarm
Swingarm, Shock Linkage
System Diagram
Battery, Charging System
Electric Starter
Ignition System
System Flow Pattern
System Testing
Tail Light
Throttle Operation
Throttle Position Sensor Inspection
Throttle Position Sensor Replacement
Transmission Assembly
Transmission Disassembly
Transmission Oil
Tripmeter
Troubleshooting
Battery, Charging System
Clutch, Starter Clutch,
Kickstarter, Gearshift Linkage
Cooling System
Crankcase, Crankshaft, Transmission,
Balancer
Cylinder Heada, Alves
Cylinder, Piston
Electric Starter
Engine Does Not Start Or
Is Hard To Start
Engine Lacks Power
Frame, Body Panels, Exhaust System
Front Wheel, Suspension, Steering
Fuel System
Hydraulic Brake
Ignition System
Lubrication System
Poor Handling
Poor Performance At High Speed
Poor Performance
At Low And Idle Speed
Rear Wheel, Suspension
Valve Clearance, Decompressor System
Valve Guide Replacement
Valve Seat Inspection, Refacing
Water Pump
Wheels, Tires
Wiring Diagram

Additional Information

Brand

Honda Motors

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