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1968-1973 Honda CB CL 250 CB CL SL350 Motorcycle Shop Manual

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Description

This 83 page, 1968 1969 1970 1971 1972 1973 Honda CB CL 250 CB CL SL350 Shop Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1968-1973 CB250-CL250-CB350-CL350-SL350 motorcycles.

This original publication is out of print and available as a high quality reproduction from Honda Motors.

This Manual is a guide to the inspection and servicing of the Honda motorcycle, Honda 250/350, Model CB250/350, CL250/350 and SL350. The CL350 is used as a base for this manual, therefore, the photographs and drawings are of this model. However, since all models are practically identical, the information contained will apply equally to the other models. This manual, the Minor Change (MMC) Table on page 19 shows the principal modifications of other models towards CL350 Model (basic model). Great changes in construction and maintenance are given in the text of the manual and minor changes in those items are omitted. Any information which are peculiar to any of the models will be identified to the applicable model by the use of the codes listed below:

Applicable to
ALL CB/CL250, 350 models
ALL CB259, CB350 models
ALL CL250, CL350 models
ALL CB250, CL250 models
ALL CB350, CL350 models
ALL SL350 models

Respective Codes
Honda 250/350
CB250/350
CL250/350
CB/CL250
CB/CL350
SL350

Service and maintenance procedures are outlined in detail to enable the shop personnel to locate the problems rapidly and make repairs with much saving in time. This manual has been prepared by major groups, assemblies and sections for easy use. Further, all work procedures are descriptive and accompanied by many photographs and drawing for clarity. Following are the initial serial numbers of each model at the time of change.

Model / Frame No.
CB250 / 1000001~1024626
CB250K2 / 3000001-3025222
CB250K3 / 4000001-4026057
CB250K4 / 5000001-
CB350 / 1000001-
GB350K2 / 2000001-2066494
CB350K3 / 3000001-3103177
CB350K4 / 4000001-
CB350G / 5000001-

CL250 / 1000001-1007711
CL250K2 / 3000001-3005079
CL350 / 1000001-1062293
CL350K2 / 2000001-2030816
CL350K3 / 3000001-3051361
CL350K4 / 4000001-
CL350K5 / 5000001-
SL350 / 1000001-
SL350K1 / 2000001-2051661
SL350K2 / 3000001-

Table of Contents

1 TECHNICAL DATA

2 SPECIAL TOOLS

3 MINOR MODEL CHANGE TABLE OFF PRINCIPAL MODIFICATIONS

4 ENGINE
4 – 1 Main Features
4 – 2 Power Transmission System
4 – 3 Dismounting the Engine
4 – 4 Remounting the Engine
4 – 5 Valve Mechanism
A Description
B Disassembly
C Inspection
D Reassembly

4 – 6 Pistons and Cylinders
A Description
B Disassembly
C Inspection
D Reassembly

4 – 7 Cam Chain Tensioner
A Description
B Disassembly
C Inspection
D Reassembly

4 – 8 Lubrication System
A Description
B Disassembly
C Inspection’
D Reassembly

4 – 9 Clutch
A Description
B Disassembly
C Inspection
D Reassembly

4 – 10 Crankshaft and Connecting Rod
A Description
B Disassembly
C Inspection
D Reassembly

4 – 11 Transmission
A Description
B Disassembly
C Inspection
D Reassembly

4 – 12 Gear Shift Mechanism
A Description
B Disassembly
C Inspection
D Reassembly

4 – 13 Kick Starter
A Description
B Disassembly
C Inspection
D Reassembly

4 – 14 Crankcases
A Description
B Disassembly
C Inspection
D Reassembly

4 – 15 Carburetor
A Description
B Disassembly
C Inspection

5 FRAME
5 – 1 Handlebar
A Description
B Disassembly
C Inspection
D Reassembly

5 – 2 Fork Top Bridge
A Description
B Disassembly
C Inspection
D Reassembly

5 – 3 Front Cushion
A Description
B Disassembly
C Inspection
D Reassembly

5-4 Steering Stem
A Description
B Disassembly
C Inspection
D Reassembly

5 – 5 Fuel Tank
A Description
B Disassembly
C Inspection
D Reassembly

5 – 6 Frame Body
A Description
B Disassembly
C Inspection
D Reassembly

5 – 7 Seat
A Description
B Disassembly
C Inspection
D Reassembly

5 – 8 Stand and Brake Pedal
A Description
B Disassembly
C Inspection
D Reassembly

5 – 9 Exhaust Pipes ami Mufflers
A Description
B Disassembly
C Inspection
D Reassembly

5 – 10 Air Cleaners
A Description
B Disassembly
C Inspection
D Reassembly

5 – 11 Rear Fork and Rear Fender
A Description
B Disassembly
C Inspection
D Reassembly

5 – 12 Rear Cushion
A Description (De Carbon type)
B Operation
A Description (Double tube two-way valve)
B Operation
B Disassembly
C Inspection
D Reassembly

5-13 Front Wheel
A Description
B Disassembly
C Inspection
D Reassembly

FRONT WHEEL (with a disk brake system)
A Disassembly
B Inspection
C Assembly
A Disassembly of calipers and master cylinder
B Inspection of calipers and master cylinder
C Assembly of calipers and master cylinder
D Adjustment of disk brake

5-14 Rear Wheel
A Description
B Disassembly
C Inspection
D Reassembly

6 ELECTRICAL PARTS
6 – 1 Ignition System
1 Ignition Coil
A Description
B Removal
C Inspection
D Reassembly
2 Spark Advancer
A Description
B Removal
C Inspection
D Reassembly
3 Breaker Point
A Description
B Disassembly
C Inspection
D Reassembly
4 Capacitor
A Description
B Removal
C Inspection
5 Spark Plug
A Description
B Removal
C Inspection
D Installation
6 Noise Suppressor
A Description
B Removal
C Inspection
D Reinstallation

6 – 2 Generating System
1 AC Generator
A Description
B Disassembly
C Inspection
D Reassembly
2 Current Limiter (Regulator)
A Description
B Disassembly
C Inspection
D Reassembly

6 – 3 Rectifying System
A Description
B Disassembly
C Inspection
D Reassembly

6 – 4 Battery
A Description
B Removal
C Inspection

6 – 5 Starting System
1 Starting Motor
A Description
B Disassembly
C Inspection
D Reassembly
2 Starting Clutch
A Description
B Disassembly
C Inspection
D Reassembly
3 Solenoid Switch
A Description
B Removal
C Inspection
D Reassembly

6-6 Safety Equipment
1 Horn
A Description
B Removal
C Inspection
D Reassembly
2 Speedometer and Tachometer
A Description
B Removal
C Reassembly
3 Headlight
A Description
B Removal
C Inspection
D Reassembly
4 Tail/Stop Light
A Description
B Removal
C Inspection
D Reassembly
5 Turn Signal Light
A Description
B Removal
C Inspection
D Reassembly
6 Flasher Relay
A Description
B Removal
C Inspection
D Reassembly

6 – 7 Switches
1 Ignition Switch
A Description
B Removal
C Inspection
D Reassembly
2 Stoplight Switch
A Description
B Removal
C Inspection
D Reassembly
3 Starter Switch Button and Lighting Switch
A Description
B Removal
C Inspection
D Reassembly
4 Turn Signal Control Switch and Horn Control Switch
A Description
B Disassembly
C Inspection
D Reassembly
5 Neutral Switch
A Description
B Removal
C Inspection
D Reassembly
8 Wiring Harness
A Description
B Removal,
C Inspection
D Reassembly

7, ENGINE (SL350)
7 * I Dismounting the Engine
7 – 2 Remounting the Engine
7 – 3 Primary Kick Starter
A Disassembly
B Inspection
C Reassembly

7 – 4 Carburetor
A Specifications
B Carburetor Circuits

8 FRAME
8 – 1 Handlebar
A Description

8 – 2 Fork Top Bridge
A Description

8 – 3 Front Cushion
A Description
B Disassembly
C Inspection
D Reassembly

8 – 4 Steering Stem
A Description
B Disassembly
C Inspection
D Reassembly

8 – 5 Fuel Tank
A Description

8 – 6 Frame
A Description
B Disassembly
C Inspection
D Reassembly

8 – 7 Seat
A Description

8 – 8 Muffler
A Description

8-9 Air Cleaner
A Description
B Disassembly
C Inspection
D Reassembly

8-10 Rear Fork
A Description
B Disassembly
C Inspection
D Reassembly

8-11 Rear Cushion
A Description
B Disassembly
C Inspection
D Reassembly

8-12 Front Wheel
A Description
B Tire Recommendation

8-13 Rear Wheel
A Description

9 ELECTRICAL
9 – 1 Ignition Coil
9 – 2 Horn
9 – 3 Speedometer
9 – 4 Starter Lighting Emergency Switch
A Disassembly
B Inspection
C Reassembly

WIRING DIAGRAM
CB250K4 Wiring Diagram (UK Type)
CB350K4 Wiring Diagram (USA Type)
CB350K4 Wiring Diagram (General Type)
CL350K4 Wiring Diagram (USA Type)
CL350K4 Wiring Diagram (General Type)
SL350K2 Wiring Diagram (USA Type)
CB350G Wiring Diagram (USA Type)

10 MAINTENANCE
10-1 Maintenance Schedule
10-2 Tightening Torque Standard
10-3 Trouble Shooting

 

Additional information

Weight 1 lbs
Dimensions 11 × 8.5 × 0.5 in

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