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2001-2003 Mercury 4-Stroke Outboard 75-225hp Repair Manual

2001 2002 2003 Mercury 4-Stroke Outboard 75-225hp Boat Engine Repair Manual

$34.95 $23.98

In stock

SKU: B712 Category:

Product Description

This 2001-2003 Mercury 4-Stroke Outboard 75-225hp Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for Mercury 4-Stroke Outboard boat engines.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION

Manual organization, Warnings, cautions and notes, Safety, Service hints, Engine operation, Outboard engine identification, Fasteners, Lubricants, RTV gasket sealant, Anaerobic sealant, Threadlocking compound, Galvanic corrosion, Propellers, Basic hand tools, Special tools, Precision measuring tools, Electrical system fundamentals, Basic mechanical skills, Specifications

CHAPTER TWO, TROUBLESHOOTING

Electrical components, Preliminary inspection, Starting difficulty, Electric starting system, Fuel system, Ignition system, Warning system, Charging system, Power head, Cooling system, Gearcase, Trim/tilt system, Electronic fuel injection (EFI) system, Specifications

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP

Before each use, After each use, Routine maintenance, Fuel requirements, Lubricants, Power head maintenance, Gearcase maintenance, Midsection maintenance, Tune up, Storage preparation and recommissioning, Submersion, Corrosion prevention, Specifications

CHAPTER FOUR, SYNCHRONIZATION AND ADJUSTMENTS

Pilot screw adjustment (75-90 hp models) /  Linkage, throttle position sensor, carburetor synchronization and idle speed adjustments, Ignition timing check, Throttle cable adjustment, Shift cable adjustment, Valve adjustment, Trim tab adjustment, Trim position sender adjustment, Specifications

CHAPTER FIVE, FUEL SYSTEM

Fuel system service, Fuel tank, Fuel hose, Fuel filter, Primer bulb, Mechanical fuel pump, Silencer cover, Intake manifold, Dashpot, Electrothermal valve, Carburetor, Throttle body, Vapor separator tank, Secondary vapor separator tank, Low-pressure electric fuel pump, Fuel pump relay, Fuel pump driver, Fuel cooler, Fuel pressure regulator, Fuel rail and injectors, Idle air control motor, Air temperature sensor, Air pressure sensor, Throttle position sensor, Specifications

CHAPTER SIX, ELECTRICAL AND IGNITION SYSTEMS

Electrical components, Battery, Charging system, Starting system, Ignition system, Specifications

CHAPTER SEVEN, POWER HEAD

Flywheel/cover, Timing belt and tensioner, Crankshaft pulley, Valve cover, Camshaft, timing chain and camshaft pulley, Cylinder head removal and installation, Water pressure relief valve, Thermostat, Exhaust/water jacket cover, Cylinder head, Power head, Oil pump, Crankshaft pulley, Power head, Cylinder block components, Bearing selection, Engine break-in procedures, Specifications

CHAPTER EIGHT, GEARCASE

Gearcase operation, Gearcase service precautions, Propeller, Gearcase, Water pump, Water pump component, Gearcase, Specifications

CHAPTER NINE, POWER TRIM AND TILT

Trim/tilt relay, Trim position sender, Trim switch, Manual relief valve, Power trim, Electric trim motor, Trim system, Trim and tilt system fluid, Specifications

CHAPTER TEN, MIDSECTION

Lower motor mount, Tilt tube, Clamp bracket, Tilt lock lever, Oil pump, Upper motor mount, Swivel tube, Swivel housing, Power head adapter, Exhaust silencer, Exhaust tube, Oil pressure relief valve, Oil pan and oil pickup tube, Drive shaft housing, Specifications

CHAPTER ELEVEN, REMOTE CONTROL

Cable removal and installation, Remote control disassembly and assembly

INDEX

WIRING DIAGRAMS

Additional Information

Weight 2.41 lbs
Dimensions 10 x 7.5 x 0.7 in
ISBN

9780892878765