Description
This Kawasaki Rotary Valve 80-350 Repair Manual 1966-2001 Clymer provides service, maintenance and repair information for 1966-2001 Kawasaki Rotary Valve 80-350cc, C2 Series, D1, F2, F3, F4, F5, F6, F7, F8, F9, G Series, J1 Series, M Series, KD80, KD100, KE100, KH100, KM100, KV100, KD125, KE125, KS125, KX125, KD175, KE175 motorcycles.
Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, frame and body, electrical system and includes wiring diagrams. Features 242 illustrated pages.
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Service hints, Tools, Expendable supplies, Mechanic’s tips, Safety first
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Starting difficulties, Poor idling, Misfiring, Flat spots, Power loss, Overheating, Backfiring, Engine noises, Piston seizure, Excessive vibration, Clutch slip or drag, Poor handling, Brake problems, Lighting problems, Troubleshooting guide
CHAPTER THREE, PERIODIC MAINTENANCE
Regular maintenance, Racing maintenance, Engine tune-up, Battery service, Transmission, Clutch adjustment, Electrical equipment, Drive chain, Brakes, Wheels and tires, Fork oil, Steering head bearings, Swinging arm
CHAPTER FOUR, ENGINE, TRANSMISSION AND CLUTCH
Rotary valve engines, Engine lubrication, Preparation for engine disassembly, Engine removal, Cylinder and cylinder head, Piston, piston pin and piston rings, Left crankcase cover, Flywheel magneto and starter-generator, Engine sprocket, Right crankcase cover, Primary drive gear, Clutch, Rotary valve, Gearshift mechanism, Crankcase, Kickstarter, Crankshaft, Transmission, Drain pipe
CHAPTER FIVE, FUEL SYSTEM
Carburetion operation, Carburetor overhaul, Carburetor adjustment, Carburetor components, Miscellaneous carburetor problems
CHAPTER SIX, ELECTRICAL SYSTEM
Flywheel magneto, Magneto troubleshooting, Starter-generator, Starter-generator troubleshooting, Rectifier, High voltage cable, Capacitor discharge ignition system operation, Solid state voltage regulator, Solid state regulator/rectifier (1979 and later), Charging system test (1979 and later), Lights, Horn, Main switch, Battery
CHAPTER SEVEN, FRAME, SUSPENSION AND STEERING
Handlebars, Wheels and tires, Brakes, Front fork, Steering system, Shock absorbers, Fenders, Swinging arm, Rear sprocket, Fuel and oil tank, Seat, Stands and footrests, Exhaust pipe and muffler, Drive chain
INDEX
WIRING DIAGRAMS
1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
