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Kawasaki KDX200 1983-1988 Clymer Motorcycle Repair Manual

$36.95 $24.78

In stock

SKU: M351 Category:

Product Description

This Kawasaki KDX200 repair manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1983-1988 Kawasaki KDX200 motorcycles.

1983 1984 1985 1986 1987 1988

Features 296 illustrated pages.

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Safety first, Service hints, Washing the motorcycle, Torque specifications, Fasteners, Lubricants, Parts replacements, Basic hand tools, Test equipment, Mechanic’s tips

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Troubleshooting instruments, Starting the engine, Starting difficulties, Engine starting troubles, Engine performance, Engine noises, Excessive vibration, Two-stroke pressure testing, Clutch, Transmission, Ignition system, Front suspension and steering, Brakes

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks, Tires and wheels, Lubricants, Cleaning solvent, Engine lubrication, Periodic lubrication, Periodic maintenance, Engine tune-up, Suspension adjustment, Storage

CHAPTER FOUR, ENGINE TOP END
Engine principles, Engine lubrication, Engine cooling, Cleanliness, Servicing engine in frame, Cylinder head, Cylinder, Piston, wrist pin and piston rings, Break-in procedure, Reed valve assembly

CHAPTER FIVE, ENGINE LOWER END
Servicing engine in frame, Engine, Engine sprocket, Crankcase and crankshaft

CHAPTER SIX, CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Clutch cover (1983-1985), Clutch cover (1986-on), Clutch, Primary drive gear, Clutch cable, Clutch release mechanism, Kickstarter, External shift mechanism

CHAPTER SEVEN, TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation, Transmission, Transmission overhaul, Internal shift mechanism

CHAPTER EIGHT, FUEL AND EXHAUST SYSTEMS
Air cleaner, Carburetor operation, Carburetor service (1983-1987), Carburetor fuel level adjustment, Fuel tank, Fuel shutoff valve, Exhaust system, Exhaust system decarbonizing, Exhaust system repair

CHAPTER NINE, ELECTRICAL SYSTEM
Capacitor discharge system, Magneto, Capacitor discharge ignition unit, Ignition coil, Spark plug, Engine kill switch, Lighting system, Enduro timer case, Wiring diagrams

CHAPTER TEN, FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Tire changing, Tire repairs, Handlebar, Steering head, Front fork

CHAPTER ELEVEN, REAR SUSPENSION
Rear wheel, Rear hub, Drive sprocket, Drive chain, Tire changing and tire repairs, Uni-trax rear suspension, Uni-trax shock absorber (1983-1985), Uni-trax shock absorber (1986-on), Uni-trax linkage, Swing arm, Swing arm bearing replacement

CHAPTER TWELVE, BRAKES
Drum brakes, Front brake cable, Front disc brake (1986-on), Front brake pad replacement, Front caliper, Front master cylinder, Front brake hose replacement, Front brake disc, Bleeding the system

INDEX

WIRING DIAGRAMS

Additional Information

Weight 1.16 lbs
Dimensions 9 x 7 x 0.4 in
ISBN

9780892875146