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Kawasaki KDX200H KDX220A Cyclepedia Printed Service Manual_Page_1
Kawasaki KDX200H KDX220A Cyclepedia Printed Service Manual_Page_2Kawasaki KDX200H KDX220A Cyclepedia Printed Service Manual_Page_3Kawasaki KDX200H KDX220A Cyclepedia Printed Service Manual_Page_4

Kawasaki KDX200H KDX220A Cyclepedia Printed Motorcycle Service Manual

$40.74 $33.95

In stock

SKU: CPP-102-P Category:

Product Description

This 405 page, Cyclepedia Press LLC Kawasaki KDX200/Kawasaki KDX220 printed service manual features detailed black and white photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained technician. We also consulted ISDE champ Jeff Fredette (Mr. KDX) in the writing of this manual.

You get 1 year of free access to the color online version with your completed purchase!

Do you need to clean or repair your exhaust power valve? This manual will show you how.

The KDX manual covers:

1995 KDX 200H Offroad motorcycles
1996 KDX 200H Offroad motorcycles
1997 KDX 200H Offroad motorcycles
1998 KDX 200H Offroad motorcycles
1999 KDX 200H Offroad motorcycles
2000 KDX 200H Offroad motorcycles
2001 KDX 200H Offroad motorcycles
2002 KDX 200H Offroad motorcycles
2003 KDX 200H Offroad motorcycles
2004 KDX 200H Offroad motorcycles
2005 KDX 200H Offroad motorcycles
2006 KDX 200H Offroad motorcycles
1997 KDX 220A Offroad motorcycles
1998 KDX 220A Offroad motorcycles
1999 KDX 220A Offroad motorcycles
2000 KDX 220A Offroad motorcycles
2001 KDX 220A Offroad motorcycles
2002 KDX 220A Offroad motorcycles
2003 KDX 220A Offroad motorcycles
2004 KDX 220A Offroad motorcycles
2005 KDX 220A Offroad motorcycles

Get the following information and more!

Note the printed manuals are in black and white. For color photos subscribe to the online version of the manual.

Quick Reference – Component Location, Bolt and Nut Torque and Size Specification, Bolt Tightening Torque, Specifications KDX200H 1995-1999, Specifications KDX200H 2000-2001, Specifications KDX200H 2002-2006, Specifications KDX220A 1997-2005, Torque Conversions, VIN Number Location

kdx200 kdx220 component location

External Components – Foot Pegs, Front Fender, Fuel Tank, Radiator Shrouds, Rear Fender, Seat, Side Covers

kdx200 kdx220 radiator shroud

Periodic Maintenance – Air Filter Servicing, Brake Fluid, Brakes & Hoses, Clutch, Compression Check, Crankcase Oil Replacement, Drive Chain, Engine Coolant & Hoses, Engine Idle Speed, Exhaust System, Periodic Maintenance Chart, Sparkplug Inspection, Throttle Free Play, Tires

kdx200 kdx220 compression test

Engine – Clutch Components, Clutch Installation, Clutch Removal & Inspection, Bottom End Disassembly, Engine Reassembly Bottom End, Engine Reassembly Top End, Engine Removal, Magneto Removal, Top End Disassembly, Transmission Removal & Inspection, Engine Troubleshooting

kdx200 kdx220 engine crankcase splitting

Drive – Chain Adjustment, Inspection, Chain Removal, Sprocket Removal

kdx200 kdx220 drive chain inspection

Front Wheel – Bearing Seal Installation, Front Wheel Installation, Front Wheel Runout, Removal and Inspection, Spoke and Wheel

kdx200 kdx220 front wheel installation

Rear Wheel – Bearing and Seal Installation, Bearing and Seal Removal, Rear Wheel Installation, Rear Wheel Runout, Removal and Bearing, Inspection, Spoke and Wheel

kdx200 kdx220 rear wheel removal

Steering – Assembly Installation, Steering Removal, Steering Troubleshooting

kdx200 kdx220 steering head bearing adjustment

Front Suspension – Disassembly and Inspection, Fork Oil Service, Reassembly, Removal, RACE TECH Revalve, Settings, Fork Seal Replacement

kdx200 kdx220 front fork oil change

Rear Suspension – Rear Shock Disassembly and Inspection, RACE TECH Revalve, Shock Adjustment, Shock Removal, Swingarm Removal, Swingarm Bearings

kdx200 kdx220 shock absorber removal

Fuel System – Carb Removal, Carb Disassembly, Float Height, Fuel Valve, Specification Charts

kdx200 kdx220 carburetor disassembly

Front Brakes – Front Brake Information, Brake Disc, Front Caliper, Master Cylinder, Pad Replacement, Fluid Inspection and Bleeding

kdx200 kdx220 front brake caliper removal

Rear Brakes – Front Brake Information, Brake Disc, Front Caliper, Master Cylinder, Pad Replacement, Fluid Inspection and Bleeding

kdx200 kdx220 rear brake pad replacement

Cooling System – Coolant Removal & Replacement, Coolant Reserve Tank, Radiator, Water Pump

kdx200 kdx220 cooling system

Exhaust System – Silencer and Exhaust Pipe

kdx200 kdx220 exhaust system

Electrical System – Component Location, Ignition System, Lighting, Sparkplug Inspection, Wiring Diagrams, Electrical Troubleshooting

kdx200 kdx220 electrical mageneto removal

Troubleshooting – Brake Troubleshooting, Electrical Troubleshooting, Engine Troubleshooting, Steering Troubleshooting

Additional Information

Weight 1.2 lbs
Dimensions 11 x 8.5 x 1 in