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1987-2002 Kawasaki EX 500 GPZ500S Ninja 500R Repair Manual by Clymer

EX 500 GPZ500S Ninja 500R Kawasaki Motorcycle Repair Manual 1987-2002 by Clymer

$36.95 $15.00

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SKU: M360-3 Category:

Product Description

This 1987-2002 Kawasaki EX 500 GPZ500S Ninja 500R Repair Manual by Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 1987-1993 Kawasaki EX500A, 1994-2002 Ninja 500RD, 1994 GPZ500S E-1 and 1994 GPZ500S F1 motorcycles. Features 232 illustrated pages.

1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002

QUICK REFERENCE DATA

GENERAL INFORMATION

Manual organization, Notes, cautions and warnings, Safety first, Service hints, Torque specifications, Fasteners, Lubricants, Parts replacement, Basic hand tools, Test equipment, Mechanic’s tips

TROUBLESHOOTING

Operating requirements, Troubleshooting instruments, Emergency troubleshooting, Engine starting, Engine performance, Engine noises, Engine lubrication, Clutch, Transmission, Charging system, Starting system, Electrical problems, Ignition system, Electronic ignition troubleshooting, Excessive vibration, Front suspension and steering, Brake problems, Carburetor troubleshooting

PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP

Routine checks, Maintenance intervals, Tires, Battery, Periodic lubrication, Periodic maintenance, Tune-up, Electronic ignition, Carburetor

ENGINE

Servicing engine in frame, Engine, Cylinder head and camshafts, Rocker arm assemblies, Cam chain tensioner, Valves and valve components, Cylinder, Pistons and piston rings, Oil pump, Oil pressure relief valve, Oil level switch, Neutral switch, Alternator, starter drive mechanism and starter, Crankcase, Crankshaft and connecting rods, Balancer shaft

CLUTCH AND PRIMARY CHAIN

Clutch and primary chain

TRANSMISSION

Shift mechanism, Transmission

FUEL, EMISSION CONTROL AND EXHAUST SYSTEM

Fuel tank, Carburetor, Carburetor adjustment, Emission control (Californiamodels), Exhaust system

ELECTRICAL SYSTEMS

Charging system, Transistorized ignition, IC igniter removal/installation, IC igniter test, Electric starter, Lighting system, Switches, Horn, Wiring and connectors, Thermostatic fan switch, Water temperature sensor, Junction box and fuses, Wiring diagrams

COOLING SYSTEM

Cooling system inspection, Radiator and fan, Thermostat, Water pump, Hoses, Thermostatic fan switch and water temperature sensor

FRONT SUSPENSION AND STEERING

Front wheel, Front hub, Wheel balance, Tubeless tires, Tubeless tire changing, Handlebars, Steering head, Front forks

REAR SUSPENSION

Rear wheel, Rear hub, Rear wheel coupling, Drive chain, Cleaning, Wheel balancing, Tire changing, Rear shock absorber, Uni-Trak preload adjustment, Rear swing arm

BRAKES

Front disc brakes, Front brake pad replacement, Front caliper, Front master cylinder, Front brake hose replacement, Front brake disc, Bleeding the system, Rear drum brake

FAIRING

SUPPLEMENT, 1994 AND LATER SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

Additional Information

Weight 1.025 lbs
Dimensions 9 x 7 x 0.4 in
ISBN

9780892878420