Description
This Clymer Suzuki 75-225hp Two-stroke 1992 1993 1994 1995 1996 1997 1998 1999 Outboard Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1992-1999 Suzuki 75-225hp two-stroke outboard boat engines including DT75, DT85, PU85, DT100, DT115, DT140, PU140, DT140 EFI, DT150, DT150 EFI, DT175, DT200, DT200 EFI, and DT225 motors.
Includes coverage for Jet drive units. Includes general information on each model, tools and techniques, troubleshooting and testing, lubrication, maintenance and tune-up, synchronization and adjustments, fuel system, electrical and ignition systems, power head, gearcase, Jet drives, mid-section, power trim system, oil injection system, remote control and complete wiring diagrams. Features 480 illustrated pages.
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Torque specifications, Engine operation, Fasteners, Lubricants, Gasket sealant, Galvanic corrosion, Protection from galvanic corrosion, Propellers
CHAPTER TWO, TOOLS AND TECHNIQUES
Safety first, Basic hand tools, Test equipment, Service hints, Special tips, Mechanic’s techniques
CHAPTER THREE, TROUBLESHOOTING
Troubleshooting test equipment, Troubleshooting preparation, Starting difficulty, Fuel system component testing, Starting system, Ignition system, Warning systems, Oil injection system, Charging system, Power head, Cooling system, Gearcase, Trim system, Electronic fuel injection
CHAPTER FOUR, ROUTINE MAINTENANCE, LUBRICATION AND TUNE-UP
Routine maintenance, Tune-up
CHAPTER FIVE, SYNCHRONIZATION AND ADJUSTMENT
Shift cables and linkage, Throttle cable and linkage, Pilot screw, Idle speed, Choke solenoid, Throttle position sensor (TPS), Oil pump linkage adjustment, Ignition timing
CHAPTER SIX, FUEL SYSTEM
Carburetor, Intake manifold, Electronic fuel injection (EFI) system
CHAPTER SEVEN, ELECTRICAL AND IGNITION
Starting system, Charging system, Ignition system, Warning system, Battery requirements
CHAPTER EIGHT, POWER HEAD
Flywheel removal and installation, Break-in procedure
CHAPTER NINE, GEARCASE
Gearcase operation, Gearcase removal and installation, Water pump, Gearcase disassembly, Shim selection, Gear pattern inspection
CHAPTER TEN, JET DRIVES
Jet drive removal and installation
CHAPTER ELEVEN, MIDSECTION
Clamp brackets
CHAPTER TWELVE, POWER TRIM SYSTEM
Fluid filling, Air bleeding
CHAPTER THIRTEEN, OIL INJECTION SYSTEM
Oil flow switch removal, inspection and installation, Bleed air from the system
CHAPTER FOURTEEN, REMOTE CONTROL
INDEX
WIRING DIAGRAMS
