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Clymer MerCruiser 1964-1987 Stern Drive Boat Engine Repair Manual
doc00785820150501083616_007doc00785820150501083616_006doc00785820150501083616_005Clymer MerCruiser 1964-1987 Stern Drive Boat Engine Repair Manual

MerCruiser Stern Drive Boat Engine Shop Manual 1964-1987

$34.95 $14.95

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SKU: B740 Category:

Product Description

This printed and bound Clymer MerCruiser 1964-1987 Stern Drive Boat Engine Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1964-1985 MerCruiser stern drive boat engines. It includes Model 0, Model I, Model II, Model II-TR, Model II-TRS, Model III, and Model 215 units. Includes general information, tools and techniques, troubleshooting, lubrication, maintenance and tune-up, storage, cooling system service, GM inline engines, GM V6 and V8 engines, Ford V8 engines, MerCruiser 60, 80 and 90 boat engines, Mercruiser 470, 485, 488, 170MR and 190MR, fuel system, cooling system, electrical system, MerCruiser drive system, gear housing, drive shaft housing, bell housing, Gimbal bearing and ring, power trim and tilt systems and complete wiring diagrams. Features 616 illustrated pages.

1964 1965 1966 1967 1968 1969
1970 1971 1972 1973 1974 1975 1976 1977 1978 1979
1980 1981 1982 1983 1984 1985 1986 1987

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION

Manual organization, Notes, cautions and warnings, Torque specifications, Engine operation, Fasteners, Lubricants, Gasket sealant, Galvanic corrosion, Propellers

CHAPTER TWO, TOOLS AND TECHNIQUES

Safety first, Basic hand tools, Test equipment, Service hints, Special tips, Mechanic’s techniques

CHAPTER THREE, TROUBLESHOOTING

Starting system, Charging system, Ignition system, Engine performance, Engine oil pressure indicator, Engine oil leaks, Engine noises, Fuel system, Cooling system, Stern drive unit

CHAPTER FOUR, LUBRICATION, MAINTENANCE AND TUNE-UP

Pre-operational checks, Starting check list, Post-operational checks, Cooling system flushing, Engine maintenance and lubrication, Stern drive lubrication, Model O (60, 80 and 90) lubrication, Early model I, IA, IB and IC lubrication, Late model I lubrication, MerCruiser II lubrication, MerCruiser 215, II-TR, II-TRS and III lubrication, Engine tune-up, Compression test, Ignition system, Carburetor

CHAPTER FIVE, LAY-UP, COOLING SYSTEM AND FITTING OUT

Lay-up, Cooling system draining, Cooling system filling, Fitting out

CHAPTER SIX, GM INLINE ENGINE

Engine serial number, Special tools, Replacement parts, Engine removal, Engine installation, Disassembly checklist, Rocker arm cover, Intake/exhaust manifold, Crankshaft pulley/torsional damper, Timing gear cover and seal, Rocker arm assemblies, Camshaft, Oil pan, Oil pump, Cylinder head, Valves and valve seats, Piston/connecting rod assembly, Crankshaft, Flywheel, Cylinder block, Core plug

CHAPTER SEVEN, GM V6 AND V8 ENGINES

Engine serial number, Special tools, Replacement parts, Removal, Engine installation, Disassembly checklists, Rocker arm cover, Intake manifold, Exhaust manifold, Crankshaft pulley and torsional damper, Front cover and seal, Timing chain and sprockets, Rocker arm assemblies, Camshaft, Oil pan, Oil pump, Cylinder head, Valves and valve seats, Piston/connecting rod assembly, Crankshaft, Rear main oil seal, Flywheel, Cylinder block, Core plugs

CHAPTER EIGHT, FORD V8 ENGINES

Engine serial number, Special tools, Replacement parts, Removal /Engine installation, Disassembly checklists, Rocker arm cover, Intake manifold, Exhaust manifolds, Crankshaft pulley and vibration damper, Front cover and seal, Timing chain and sprocket, Rocker arm assemblies, Camshaft, Oil pan, Oil pump, Cylinder head, Valves and valve seats, Piston/connecting rod assembly, Crankshaft, Rear main bearing oil seal, Flywheel, Cylinder block, Core plugs

CHAPTER NINE, MERCRUISER 60, 80 AND 90 ENGINES

Engine serial number/ Special tools, Replacement parts, Removal /Engine installation, Disassembly checklists, Rocker arm cover, Intake/exhaust manifolds, Inner transom plate, Front cover and seal, Rocker arm assemblies, Camshaft and timing chain, Oil pan, Oil pump, Cylinder head, Valves and valve seats, Piston/connecting rod assembly, Crankshaft, Flywheel, Cylinder block, Core plugs

CHAPTER TEN, MERCRUISER 470, 485, 488, 170MR AND 190MR

Engine serial number, Special tools, Replacement parts, Removal, Engine installation, Disassembly checklists, Rocker arm cover, Intake manifold, Exhaust manifold, Alternator rotor/stator, Front cover and seals, Rocker arm assemblies, Camshaft, Timing chain and sprockets, Oil pan, Oil pump, Cylinder head, Valves and valve seats, Piston/connecting rod assembly, Crankshaft, Flywheel housing, coupler and flywheel, Cylinder block, Core plugs

CHAPTER ELEVEN, FUEL SYSTEM

Flame arrestor, Fuel quality, Carburetor fundamentals, Carburetors, Fuel pump, Fuel lines

CHAPTER TWELVE, COOLING SYSTEM

Thermostat, Hose replacement, Engine circulating pump, Seawater pickup pump, Seawater engine pump, Closed cooling system maintenance, Standard cooling system maintenance

CHAPTER THIRTEEN, ELECTRICAL SYSTEMS

Battery, Charging system, Direct drive alternator charging system, MerCrusier 470 alternator charging system (air-cooled regulator), MerCrusier 470, 485 and 488 (water-cooled regulator), Rectifier test, Delco-Remy external regulator system, Early model Delco-Remy integral regulator system, Late model Delco-Remy integral regulator system, Motorola alternator system, Mando alternator system /Drive belt adjustment/replacement, Starting system, Ignition system, Breaker point distributor, Thunderbolt distributor, Ignition coil /Ignition resistance wire, Switches, Ignition switch, 2-station tachometer switch, Switch panel test, Power trim control panel switch, Power trim indicator sender, Neutral safety switch

CHAPTER FOURTEEN, MERCRUISER DRIVE SYSTEM

MerCruiser Model O, MerCruiser Model I, MerCrusier Model II non-transom mounted, MerCruiser Model II transom-mounted, MerCruiser II-TR, II-TRS and 215-H, MerCruiser 215-E

CHAPTER FIFTEEN, GEAR HOUSING

Service precautions, Model I drive, Model II drive, Model II-TR and II-TRS gear housing, Model I-MR drive

CHAPTER SIXTEEN, DRIVE SHAFT HOUSING

Service precautions, Model I drive, Model II, Model II-TR and II-TRS drive

CHAPTER SEVENTEEN, BELL HOUSING , GIMBAL BEARING AND GIMBAL RING

I-drive bell housing, II-TRS bell housing, Gimbal bearing, Gimbal ring

CHAPTER EIGHTEEN, POWER TRIM AND TILT SYSTEMS

High-pressure pump system, Hydraulic subsystem, Low-pressure pump, Auto trim system

INDEX

WIRING DIAGRAMS

Additional Information

Weight 3.1 lbs
Dimensions 10 x 11 x 0.7 in
ISBN

9780892876136

UPC

24185761310

Brand

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