Description
This Clymer Johnson – Evinrude 4-Stroke outboards 5-70HP 1995 1996 1997 1998 1999 2000 2001 Outboard Shop Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1997-2001 5 and 6 hp, 1995-2001 8 hp, 1997-1998 9.9 hp-211cc, 1995-2001 9.9hp-305cc, 1995-2001 15 hp, 1999-2001 40, 50 and 70 hp Johnson & Evinrude 4-Stroke outboard engines.
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Serial number and model identification, Engine operation, Fasteners, Shop supplies, Galvanic corrosion, Propellers, Basic tools, Special tools, Precision measuring tools, Electrical system fundamentals, Basic mechanical skills
CHAPTER TWO, TROUBLESHOOTING
Test wheels (propellers), EPA compliance, Safety precautions, Preliminary troubleshooting, Testing and repairing electrical components, Starting difficulty, Fuel system, Electric starting system, Charging system, Ignition system, Warning systems, Fuses, Wire harness, Power head, Cooling system, Gearcase, Trim system, Electronic fuel injection
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use, Lubrication service, Power head maintenance, Midsection maintenance, Gearcase maintenance, Storage (preparation and re-commissioning), Clearing a submerged rotor, Tune-up
CHAPTER FOUR, SYNCRHONIZATION AND ADJUSTMENT
Valve adjustment, Remote throttle linkage and cable adjustment, Tiller control adjustments, Steering friction adjustment, Carburetor idle mixture screw adjustment, Idle speed adjustment, Trim tab
CHAPTER FIVE, CARBURETED FUEL SYSTEM
Fuel system service precautions, Fuel filter, Fuel hoses, fittings and connectors, Fuel tanks, Fuel pump, Carburetor, Fuel primer solenoid
CHAPTER SIX, FUEL INJECTION SYSTEM
Fuel system service precautions, Fuel system pressurization, Fuel filters, Fuel hoses, fittings and connectors, Fuel tank, Low pressure fuel pump, Vapor separator tank, Silencer cover, Throttle body, Intake manifold, High pressure fuel pump, Fuel pressure fuel pump, Fuel pressure regulator, Fuel rail and injectors, Electronic engine controls, sensors and switches
CHAPTER SEVEN, ELECTRICAL AND IGNITIO SYSTEMS
Battery, Starting system, Charging system, Ignition system, Warning system
CHAPTER EIGHT, POWER HEAD
Flywheel, Power head, Cylinder head, Cylinder block component removal, Cylinder block disassembly, Cylinder block cleaning, Cylinder block inspection and measurement, Cylinder block assembly, Break-in procedure
CHAPTER NINE, GEARCASE
Propeller, Gearcase removal and installation, Water pump, Gearcase overhaul, Gearcase component cleaning and inspection, Gearcase shim selection (40-70 hp models), Gearcase shim adjustments (40-70 hp models)
CHAPTER TEN, MANUAL STARTER
Manual (rope) starter
CHAPTER ELEVEN, HYDRAULIC TRIM AND MIDSECTION
Trim system, Midsection (5-15 hp models), Midsection (40-70 hp models)
CHAPTER TWELVE, REMOTE CONTROLS
Control cable rigging, Remote controls
INDEX
WIRING DIAGRAMS
