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Clymer Evinrude-Johnson 2-70 hp 2-Stroke 1995-2003 Outboard Repair Manual

Clymer Evinrude-Johnson 2-70 hp 2-Stroke 1995-2003 Outboard Repair Manual

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SKU: NOS-B735-2. Category: .

Product Description

Provides detailed service information, step-by-step repair instruction and maintenance specifications for 1995-2003 Evinrude-Johnson 2-70hp two-stroke outboards including 2 HP, 3 HP, 3.3 HP, 4 HP, 4 Deluxe, 6 HP, 8 HP, 9.9 HP, 15 HP, 18 Jet, 20 HP, 25 HP, 28 Special, 28 Jet, 30 HP, 35 HP, 40 HP, 48 Special, 50 Special, 50 HP, 60 HP, and 70 HP motors. This book does include Jet drive model coverage. Features 780 illustrated pages. Includes the following information:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications/ Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / propellers

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / test equipment / Service hints / Special tips / Mechanic’s techniques

CHAPTER THREE / TROUBLESHOOTING
Service precautions-1998 model year engines / Safety precautions / Operating requirements / Test and repair equipment / Wiring harnesses / Starting system / AC (alternating current) lighting coil / Battery charging system / Electrical accessories / Warning systems / Ignition system / Indexing flywheel (erratic spark [two- and three-cylinder models]) / CD1 (capacitor discharge one cylinder) ignition (2 and 3.3 hp models) / CD2 (capacitor discharge two-cylinder) ignition (3 and 4 hp [except 4 deluxe] models) / CD (capacitor discharge two cylinder) ignition (4 Deluxe, 6-48 ho, 18 jet and 28 jet equipped with rope start and/or 4 or 5 amp charging system) / CD2 (capacitor discharge two cylinder) ignition (40 hp, 50 hp and 35 jet equipped with 12 amp regulated charging system) / OIS2000 ignition system (25 and 35 hp [three cylinder] models) / CD3 (capacitor discharge three-cylinder) ignition (50-70 hp models) / Fuel system / Antisiphon valve tests / Fuel primer systems / Engine temperature and overheating / Engine

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Hour meter / Fuels and lubrication / Off-season storage / Anti-corrosion maintenance / Engine submersion / Cooling system flushing / Tune-up

CHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENT
Service precautions-1998 model year engines / Safety precautions / General information / 2 and 3.3 hp / 3 and 4 hp (except 4 deluxe) / 4 Deluxe / 6 and 8 hp / 9.9 and 15 hp / 20-30 hp (two-cylinder) and 18 jet / 25 and 35 hp (three-cylinder) / 40-50 hp (two-cylinder), 28 jet and 35 jet / 50-70 hp (three-cylinder) models

CHAPTER SIX / FUEL SYSTEM
Service precautions-1998 model year engine / Fuel system descriptions / Conventional fuel pump service / Carburetors / Modular carburetor (6-20 hp [two-cylinder]. 25 and 35 hp [three-cylinder] models) / TR and SV carburetors (25 and 30 hp [two-cylinder], 40-70 hp and 18-35 jet models) / Fuel primer systems / Antisiphon protection / Fuel tanks (integral and portable [remote]) / Fuel lines, primer bulbs, fittings and connectors / Fuel filters / Reed valve service / Fuel recirculation systems

CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Service precautions-1998 model year engines / Battery / Battery charging system / Fuses / Electric starting system / Neutral safety switch / Flywheel service / Ignition system / CD1 (capacitor discharge one-cylinder) ignition (2 and 3.3 hp models) / Capacitor discharge (two-cylinder) ignition (3 and 4 hp [except 4 Deluxe]) / CD2 (capacitor discharge two cylinder) (4 deluxe, 6-48 hp, 18 and 28 jet with rope start and/or 4 [or 5] amp charging system) / CD2/CD3 (capacitor discharge two/three cylinder) ignition (40-70 hp and 35 jet with 12 amp regulated charging system) / OIS2000 ignition system (25 and 35 hp [three-cylinder] models) / Electrical connector service

CHAPTER EIGHT / POWER HEAD
Service considerations / Evinrude/Johnson model identification / Power head break-in / Service precautions-1998 / Service recommendations / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Flywheel / Upper crankshaft seal replacement (3, 4-30 hp [two-cylinder] and 18 jet) / Power head removal/installation / Power head disassembly / Power head cleaning and inspection / Power head assembly / Reed valves / Thermostat

CHAPTER NINE / LOWER GEARCASE AND JET DRIVE UNITS
Lower gearcase / Gearcase operation / Gear ratio/ Service precautions / Corrosion control / Gearcase lubrication / Neutral start adjustment (tiller handle models) / Propeller / Trim tab adjustment / Gearcase removal/installation / Water pump / Gearcase disassembly/assembly / Gearcase cleaning and inspection / Gearcase pressure and vacuum tests / Pinion gear shimming (40-70 hp models) / Shift shaft height adjustment (40-70 hp) / Jet drive / Jet pump unit adjustments and maintenance / Jet pump unit service / Drive shaft and bearing housing / Water intake housing liner

CHAPTER TEN / TRIM AND TILT SYSTEMS
Manual tilt assist cylinder / Touch-trim system / Power trim and tilt systems /Power trim and tilt hydraulic troubleshooting / Power trim and tilt system electrical troubleshooting/ Electric motor testing / Power trim and tilt system service

CHAPTER ELEVEN / OIL INJECTION SYSTEMS
Service precautions / Accumix R oil injection system / Constant ratio (25 and 35 hp [three-cylinder]) / VRO2 oil injection (35 jet, 40 hp [electric start] and 50-70 hp models)

CHAPTER TWELVE / ROPE STARTERS AND REMOTE CONTROLS
Rope (manual) starter / Remote controls

INDEX/ WIRING DIAGRAMS

Additional Information

Weight 3.7 lbs
Dimensions 9.5 x 7.75 x 1 in
ISBN

9780892879298

UPC

24185792970

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