Description
This 2009-2016 Honda CRF450R Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2009, 2010, 2011, 2012, 2013 2014 2015 2016 Honda CRF450R four-stroke motocross motorcycles.
Contains complete information on servicing your machine including wiring diagram, special tools and troubleshooting information.
Table of Contents
General Information
Technical Feature
Frame/body Panels/exhaust System
Maintenance
Lubrication System
Fuel System (pgm-fi)
Cooling System
Engine Removal/installation
Cylinder Head/valves
Cylinder/piston
Clutch/kickstarter/gearshift Linkage
Alternator
Crankcase/crankshaft/transmission/balancer
Front Wheel/suspension/steering
Rear Wheel/suspension
Hydraulic Brake
Electrical System
Wiring Diagram
Troubleshooting
Index
Index of Topics
Additional Items Requiring Frequent
Replacement
Air Cleaner
Air Cleaner Housing (’09 – ’12)
Air Cleaner Housing (after ’12)
Alternator Coil
Balancer Gear/balancer Shaft
Battery-less Pgm-fi Kickstarting System
Brake Fluid
Brake Fluid Replacement/air Bleeding
Brake Pad Wear
Brake Pads/disc
Brake Pedal
Brake System
Cable & Harness Routing
Cam Chain Tensioner/cam Chain Guide
Camshaft/rocker Arm Installation
Camshaft/rocker Arm Removal
Clutch
Clutch Lever
Clutch System
Clutch/kickstarter/gearshift Linkage
Specifications
Component Location
Alternator
Clutch/kickstarter/gearshift Linkage Crankcase/crankshaft/transmission/ Balancer
Cylinder Head/valves
Cylinder/piston
Engine Removal/installation
Front Wheel/suspension/steering
Fuel System (pgm-fi)
Hydraulic Brake
Rear Wheel/suspension
Condenser
Connector Location
Control Cables
Coolant Replacement
Cooling System
Cooling System Specifications
Crankcase
Crankcase Bearing Replacement
Crankcase Breather
Crankcase/crankshaft/transmission/ Balancer Specifications
Crankshaft
Cylinder Compression Test
Cylinder Head Assembly
Cylinder Head Cover
Cylinder Head Disassembly
Cylinder Head Inspection
Cylinder Head Installation
Cylinder Head Removal
Cylinder Head/valves Specifications
Cylinder Installation
Cylinder Removal
Cylinder/piston Specifications
Cylinder/piston/cam Chain Tensioner
Lifter Inspection
Decompressor System
Drive Chain
Drive Chain Roller
Drive Chain Slider
Drive/driven Sprocket
Dtc Index
Dtc Troubleshooting
Ecm
Ectsensor
Electrical System Specifications
Engine Guard
Engine Idle Speed
Engine Installation
Engine Oil/oil Filter
Engine Removal
Engine Stop Switch Including The Mil
Engine Stop Switch Inspection
Exhaust Pipe/muffler
Exhaust System
Fast Idle Knob
Flywheel
Fork
Front Brake Caliper
Front Master Cylinder
Front Wheel
Front Wheel/suspension/steering
Specifications
Fuel Injector
Fuel Line
Fuel Line Replacement
Fuel Pump Unit
Fuel System (pgm-fi) Specifications
Fuel Tank
Gear Position Switch (’09 Model)
Gearshift Linkage
General Specifications
Handlebar
Hpsd
Hydraulic Brake Specifications
Iat Sensor
Ignition Coil
Ignition System Inspection
Ignition Timing
Kickstarter
Left Crankcase Cover Installation
Left Crankcase Cover Removal
Lubrication & Seal Points
Lubrication System Diagram
Lubrication System Specifications
Maintenance Schedule
Map Sensor
Mil Circuit Inspection
Model Identification
Number Plate
Nuts, Bolts, Fasteners
Oil Jet
Oil Pump
Oil Strainer Screen
Optional Parts
Pgm-fi Symptom Troubleshooting
Pgm-fi System
Pgm-fi System Diagram
Pgm-fi System Location
Pgm-fi Troubleshooting Information
Piston Installation
Piston Removal
Pressure Relief Valve
Psf (pneumatic Spring Fork) (after ’12)
Radiator
Radiator Coolant
Radiator Shroud
Rear Brake Caliper
Rear Fender
Rear Master Cylinder
Rear Wheel
Rear Wheel/suspension Specifications
Regulator/rectifier
Resin Fuel Tank With A Built-in Fuel Pump
Right Crankcase Cover
Seat
Service Information Alternator
Clutch/kickstarter/gearshift
Linkage
Cooling System
Crankcase/crankshaft/transmission/ Balancer
Cylinder Heada/alves
Cylinder/piston
Electrical System
Engine Removal/installation
Frame/body Panels/exhaust System
Front Wheel/suspension/steering
Fuel System (pgm-fi)
Hydraulic Brake
Lubrication System
Maintenance
Rear Wheel/suspension
Service Rules
Shock Absorber
Shock Linkage
Side Cover
Spark Plug
Stator/ckp Sensor
Steering Head Bearings
Steering Stem
Sub-frame
Suspension
Swingarm
Swingarm/shock Linkage
System Flow Pattern
System Location
System Testing
Throttle Body
Throttle Operation
Torque Values
Transmission
Transmission Oil
Troubleshooting
Clutch/kickstarter/gearshift Linkage
Cooling System
Crankcase/crankshaft/transmission/balancer
Cylinder Head/valves
Cylinder/piston
Electrical System
Engine Does Not Start Or Is Hard To Start
Engine Lacks Power
Frame/body Panels/exhaust System
Front Wheel/suspension/steering
Hydraulic Brake
Lubrication System
Poor Handling
Poor Performance At High Speed
Poor Performance At Low And Idle Speed
Rear Wheel/suspension
Valve Clearance
Valve Guide Replacement
Valve Seat Inspection/refacing
Water Pump
Wheels/tires
Wiring Diagram
