Description
This 52 page, 1999 KTM 125 200 250 300 380 SX MXC EXC EGS Owners Manual is an authorized reproduction of the original, out of print manual. It will familiarize you with operating your 1999 KTM 125 / 200 / 250 / 300 / 380 SX / MXC / EXC / EGS motorcycle. This manual is a KTM authorized reproduction of the original, out of print manual. It will teach you how to tune your motorcycle for your specific needs and how to protect yourself against injury. This book contains important information on motorcycle maintenance as well. This manual is an important part of your motorcycle and should be passed on to any subsequent owner in case you decide to sell it. Many motorcyclists have a good working knowledge of motorcycle mechanics; if this is true in your case, you will be able to use this manual to carry out most of the maintenance steps yourself. Take special care to follow the recommended run in, inspection, and maintenance intervals. Heeding these guidelines will significantly increase the life and your enjoyment of your motorcycle.
1999 KTM 125 200 250 300 380 SX MXC EXC EGS Owners Manual Table of Contents
SERIAL NUMBER LOCATIONS
Chassis number
Engine number, engine type (125/200)
Engine number, engine type (250/300/380)
OPERATION INSTRUMENTS
Clutch lever
Hand brake lever
Speedometer, indicator lamp (EXC)
Odometer (EXC USA)
Speedometer, indicator lamps (EGS)
Ignition lock
Short circuit button (SX)
Combination switch (EXC)
Headlamp switch (EXC USA)
Flasher switch
Emergency OFF switch (Australia)
Filler cap
Refueling, fuel
Fuel tap
Choke knob
Shift lever
Kickstarter
Foot brake pedal
Compression damping of fork
Rebound damping of fork
Compression damping of shock absorber
Rebound damping of shock absorber
Steering lock
Center stand
DRIVING INSTRUCTIONS
PERIODIC LUBRICATION- AND MAINTENANCE SCHEDULE
MAINTENANCE WORK ON CHASSIS AND ENGINE
Changing the original position of the clutch lever
Checking and adjusting the steering head bearing
Pivot bearing
Check chain tension
Correct chain tension
Chain maintenance
Chain wear
General informations about KTM disc brakes
Adjusting of free travel at the hand brake lever
Checking of brake fluid level – front brake
Refilling the front brake fluid reservoir
Checking the front brake pads
Replacing the front brake pads
Changing the basic position of the brake pedal
Checking rear brake fluid level
Refilling the rear brake fluid reservoir
Checking the rear brake pads
Replacing the rear brake pads
Dismounting and mounting the front wheel
Dismounting and mounting the rear wheel
Tires, air pressure
Checking spoke tension
Fuse (CH Singapore)
Battery (CH Singapore)
Replacing head light lamp (H4)
Cooling system
Checking the coolant level
Bleeding the cooling system
Cleaning the air filter
Exhaust system
Cleaning the spark arrester (EXC USA)
Carburetor adjustment
Checking the float level
Checking the oil level of the hydraulic clutch
Bleeding of the hydraulic clutch
Check transmission oil level (125/200)
Changing the transmission oil (125/200)
Check transmission oil level (250/300/380)
Changing the transmission oil (250/300/380)
CLEANING
CONSERVATION FOR WINTER OPERATION
STORAGE
Use after period of storage
TECHNICAL SPECIFICATIONS – CHASSIS (125/200)
TECHNICAL SPECIFICATIONS – ENGINE (125/200)
TECHNICAL SPECIFICATIONS – ENGINE (250/300/380)
Only USA
TECHNICAL SPECIFICATIONS – ENGINE (250/300/380)
All models out of USA
TECHNICAL SPECIFICATIONS – CHASSIS (250/300/380)
WIRING DIAGRAMME CARBURETOR SETTING
