Description
This 1981-2002 Kawasaki KZ1000 Z1000 Z1100 Repair Manual by Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications.
This Kawasaki KZ1000 Z1000 Z1100 repair manual Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body of your Kawasaki KZ1000 Z1000 Z1100 motorcycle. Don’t worry if you need to do electrical troubleshooting on your KZ as this Clymer service manual features complete wiring diagrams.
1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002
QUICK REFERENCE DATA
Kawasaki KZ1000 Z1000 Z1100 GENERAL INFORMATION
Manual organization, Service hints, Safety first, Expendable supplies, Shop tools, Emergency tool kits, Troubleshooting and tune-up equipment
Kawasaki KZ1000 Z1000 Z1100 TROUBLESHOOTING
Starting difficulties, Poor performance, Clutch and transmission, Drive train, Chassis, Brakes, Electrical system, Charging system, Lighting, Fuses, Wiring
Kawasaki KZ1000 Z1000 Z1100 LUBRICATION, MAINTENANCE AND TUNE-UP
Model identification, Scheduled maintenance, Engine oil and filter, Drive chain lubrication, Swing arm lubrication, Steering head lubrication, Wheel bearing lubrication, Shaft drive lubrication, General lubrication, Battery, Air filter, Clutch adjustment, Drive chain adjustment (chain-drive models), Steering play inspection, Front forks, Rear shock absorbers (dual-shock models), Rear shock absorber (uni-trak models), Tires, Wire wheels, Cast wheels, Disc brake, Nuts, bolts and fasteners, Engine tune-up, Fuel system, Spark plugs, Air suction valves (U.S. models), Valve clearance (ZX1100-A), Valve clearance (all except ZC1100-A), Ignition timing, Carburetion or fuel injection, Cylinder compression, Storage
Kawasaki KZ1000 Z1000 Z1100 ENGINE
Tools, Engine design, Break-in, Servicing engine in frame, Cam chain and tensioner, Valve cover, Camshafts, Cylinder head, Valves and valve components, Cylinder block, Pistons and rings, Oil cooler, Engine removal/installation, Oil pump, Crankcase, Crankshaft and cam chain, Crankcase assembly
Kawasaki KZ1000 Z1000 Z1100 CLUTCH
Clutch operation, Clutch release, Clutch
Kawasaki KZ1000 Z1000 Z1100 TRANSMISSION
Sprocket cover (chain-drive), Engine sprocket (chain-drive), Neutral switch, Shift linkage, Transmission operation, Shift drum and forks, Transmission gears, Front bevel drive (shaft-drive)
Kawasaki KZ1000 Z1000 Z1100 CARBURETION AND EXHAUST SYSTEMS
Carburetor operation, Carburetor troubleshooting, Rejetting, Carburetor service, Fuel level inspection, Idle mixture adjustment (non-U.S. models), Crankcase breather, Air suction system (U.S. models), Fuel tank, Fuel tap, Fuel level sending unit, Exhaust system
Kawasaki KZ1000 Z1000 Z1100 FUEL INJECTION SYSTEM
Fuel injection operation, Fuel injection precautions, Fuel injection scheduled maintenance, Fuel injection testing, Quick diagnosis, Fuel system tests, Control unit system tests, Sensor tests, Signal test, Last chance, Fuel injection disassembly, Control unit
Kawasaki KZ1000 Z1000 Z1100 ELECTRICAL SYSTEM
Fuses, Battery, Ignition system, Spark plugs, Ignition coils, Pickup coils, Ignition advance mechanism, IC igniter, Charging system, Alternator, Starting system, Starter motor, Starter clutch, Starter solenoid, Starter lockout switch, Lighting system, Turn signal cancelling system, Fuel gauge, Fuel level sensor (1982 KZ1000-M), Electric instruments, Tachometer/voltmeter (1982 B models, 1983 D models, ZX1100-A), Electronic warning unit (1982 B , ZX1100-A), Horn
Voltmeter (1981 B models)
Kawasaki KZ1000 Z1000 Z1100 WHEELS, TIRES AND BRAKES
Wire wheels, Cast wheels, Front wheel, Rear wheel, Wheel bearings and seals, Axle, Tubeless tires, Tube-type tires, Inner tube repair, Brakes, Brake system bleeding, Brake fluid change, Brake hose replacement, Brake pads, Brake calipers, Master cylinder rebuilding, Front master cylinder, Rear master cylinder, Brake discs
Kawasaki KZ1000 Z1000 Z1100 CHASSIS
Fairing, Handlebars, Front forks, Steering, Shock absorbers (chain-drive dual shock models), Shock absorbers (shaft drive), Swing arm (chain-drive dual shock models), Uni-track rear suspension (ZX1100-A), Drive chain, Final gear case, Swing arm (shaft-drive), Drive shaft
SUPPLEMENT, 1982-2002 POLICE MODEL SERVICE INFORMATION
Model identification, Scheduled maintenance, Front fork, Tires, Disc brake, Spark plugs, Sprocket cover, Shift linkage, Throttle cable removal/installation, Carburetor specifications, Exhaust system, Fuses, Spark plugs, Alternator, Lighting system, Fairing, Front fork, Engine guards, Floating carrier
INDEX
Kawasaki KZ1000 Z1000 Z1100 WIRING DIAGRAMS
Provides coverage for 1981 Kawasaki Z1100B1 (International), 1981 Kawasaki Z1100-A1 (International), 1981 Kawasaki Z1000K1 (International), 1981 Kawasaki Z1000J1 (International), 1981 Kawasaki KZ1100B1 GPZ, 1981 Kawasaki KZ1100A1 Shaft, 1981 Kawasaki KZ1000M1 CSR, 1981 Kawasaki KZ1000K1 LTD, 1981 Kawasaki KZ1000J1 Sports, 1982 Kawasaki Z1100B2 (International), 1982 Kawasaki Z1100-A2 (International), 1982 Kawasaki Z1000K2 (International), 1982 Kawasaki Z1000J2 (International), 1982 Kawasaki KZ1100D1 Spectre, 1982 Kawasaki KZ1100B2 GPZ, 1982 Kawasaki KZ1100A2 Shaft, 1982 Kawasaki KZ1000P1 Police, 1982 Kawasaki KZ1000M2 CSR, 1982 Kawasaki KZ1000K2 LTD, 1982 Kawasaki KZ1000J2 Sports, 1982 Kawasaki KZ1000-R1 Replica, 1983 Kawasaki ZX1100-A1 GPz, 1983 Kawasaki Z1100D2 (International), 1983 Kawasaki Z1100-A3 (International), 1983 Kawasaki Z1000R2 (International), 1983 Kawasaki KZ1100L1 LTD Shaft, 1983 Kawasaki KZ1100D2 Spectre, 1983 Kawasaki KZ1100A3 Shaft, 1983 Kawasaki KZ1000R2 Replica, 1983 Kawasaki KZ1000P2 Police, 1983 Kawasaki KZ1000J3 (International), 1984 Kawasaki ZX1100-A2 GPz, 1984 Kawasaki ZN1100B1 LTD Shaft, 1984 Kawasaki KZ1000P3 Police, 1985 Kawasaki ZN1100B2 LTD Shaft, 1985 Kawasaki KZ1000P4 Police, 1986 Kawasaki KZ1000P5 Police, 1987 Kawasaki KZ1000P6 Police, 1988 Kawasaki KZ1000P7 Police, 1989 Kawasaki KZ1000P8 Police, 1990 Kawasaki KZ1000P9 Police, 1991 Kawasaki KZ1000P10 Police, 1992 Kawasaki KZ1000P11 Police, 1993 Kawasaki KZ1000P12 Police, 1994 Kawasaki KZ1000P13 Police, 1995 Kawasaki KZ1000P14 Police, 1996 Kawasaki KZ1000P15 Police, 1997 Kawasaki KZ1000P16 Police, 1998 Kawasaki KZ1000P17 Police, 1999 Kawasaki KZ1000P18 Police, 2000 Kawasaki KZ1000P19 Police, 2001 Kawasaki KZ1000P20 Police and 2002 Kawasaki KZ1000P21 Police motorcycles.
