Description
This Honda Outboard Shop Manual, 2-130 HP A-Series Four-Stroke (includes Jet Drives) 1976-2007 by Clymer Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1976-2007 Honda 2-130hp Four-Stroke Outboards, includes jet drives BF20, BF75, BF15A, BF35A, BF75A, BF2A, BF8A, BF20A , BF40A, BF90A, BF50, BF100, BF25A, BF45A, BF115A, BF5A, BF9.9A, BF30A, BF50A, and BF130A boat engines.
1976 1977 1978 1979
1980 1981 1982 1983 1984 1985 1986 1987 1988 1989
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999
2000 2001 2002 2003 2004 2005 2006 2007
Table of Contents
Features 564 illustrated pages. This boat engine repair manual contains the following information:
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Torque specifications, Engine operation, Fasteners, Lubricants, Gasket sealant, Galvanic corrosion, Propellers
CHAPTER TWO, TOOLS AND TECHNIQUES
Safety first, Basic hand tools, Test equipment, Service hints, Special tips, Mechanic’s tips
CHAPTER THREE, TROUBLESHOOTING
Troubleshooting test equipment, Troubleshooting preparation, Starting difficulty, Fuel system testing, Starting system, Ignition system, Warning systems, Charging system, Fuses and wire harness, Trim system troubleshooting, Base engine, Cooling system, Gearcase, Electron fuel injection system
CHAPTER FOUR, LUBRICATION, MAINTENANCE AND TUNE-UP
Routine maintenance, Electrical and ignition system, Cooling system maintenance, Fuel system, Submersion, Tune-up
CHAPTER FIVE, TIMING, SYNCHRONIZATION AND ADJUSTMENTS
Timing adjustments, Throttle control/cable adjustments, Carburetor adjustments, Shifting system adjustments, Neutral start system adjustment, Trim sender adjustment, Timing belt tensioner
CHAPTER SIX, FUEL SYSTEM REPAIR
Fuel tank and fuel hose components, Silencer cover and carburetor/throttle body, Carburetor repair, EFI components
CHAPTER SEVEN, ELECTRICAL AND IGNITION
Starting system, Charging system, Ignition system, Warning system components, Battery maintenance and testing
CHAPTER EIGHT, BASE ENGINE
Base engine removal and installation, Flywheel, Timing belt, Rocker arm removal/installation, Cylinder head, Oil pump, Base engine disassembly, Base engine inspection and measurement, Primary gearcase repair, Break-in procedure
CHAPTER NINE, GEARCASE REPAIR
Gearcase operation, Propeller, Gearcase removal and installation, Water pump, Gearcase repair
CHAPTER TEN, JET DRIVES
Jet drive operation, Jet drive components, Thrust control, Jet drive repair, Jet drive removal/installation, Intake housing removal/installation, Intake housing liner replacement, Impeller removal/installation, Impeller shimming, Bearing housing removal, Bearing housing installation, Correcting steering torque
CHAPTER ELEVEN, REWIND STARTER
Rewind starter operation, Rewind starter removal, repair, assembly and installation, Rewind starter disassembly, inspection and assembly
CHAPTER TWELVE, POWER TRIM/TILT SYSTEMS
Gas-assisted manual tilt system removal/installation, Single hydraulic cylinder trim/tilt systems removal/installation, Three cylinders trim/tilt systems removal/installation, Trim/tilt system components, Trim position sender removal/installation, Trim control unit removal/installation, Electric trim/tilt motor removal/installation, Manual relief valve replacement, Electric trim/tilt motor repair, Filling procedure, Bleeding procedure
CHAPTER THIRTEEN, MIDSECTION
Minor repairs, Major repairs, Tiller control components
CHAPTER FOURTEEN, REMOTE CONTROL
Throttle/shift cable removal/installation, Remote control disassembly and assembly
SUPPLEMENT, 2000-2005 MODEL SERVICE INFORMATION
Auto-start system, Centrifugal clutch
INDEX
WIRING DIAGRAMS
