Clymer Suzuki 9.9-70hp Four-stroke Outboard 1997-2000 Repair Manual
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This Clymer Suzuki 9.9-70hp Four-stroke Outboard 1997-2000 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1997-2000 Suzuki 9.9-70hp four-stroke outboard models including DF9.9, DF15, DF25, DF30, DF40, DF50, and DF70 motors.
Includes general information on each model, tools and techniques, troubleshooting and testing, lubrication, maintenance and tune-up, synchronization and adjustment, fuel system, electrical and ignition, power head, gearcase, starter, trim and midsection, remote control and complete wiring diagrams. Features 426 illustrated pages.
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Torque specifications, Engine operation, Fasteners, Lubricants, Gasket sealants, Galvanic corrosion, Protection from galvanic corrosion, Propellers
CHAPTER TWO, TOOLS AND TECHNIQUES
Safety first, Basic hand tools, Test equipment, Service hints, Special tips, Mechanic’s techniques
CHAPTER THREE, TROUBLESHOOTING AND TESTING
Outboard engine identification, Troubleshooting test equipment, Troubleshooting preparation, Starting difficulty, Fuel system, Starting system, Charging system, Ignition system, Warning system, Fuses and wire harness, Wire harness, Power head, Cooling system, Gearcase, Trim system, Electronic fuel injection
CHAPTER FOUR, LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use, Routine power head maintenance, Midsection maintenance, Gearcase maintenance, Storage preparation, Tune-up
CHAPTER FIVE, SYNCHRONIZATION AND ADJUSTMENT
Valve adjustment, Throttle cable and linkage adjustment, Shift cable and linkage adjustment, Carburetor synchronization (DF25 and DF30 models), Pilot screw adjustment, Idle speed adjustment, Choke solenoid and choke linkage, Dashpot adjustment, Neutral-only start cable, Trim position sender, Trim tab
CHAPTER SIX, FUEL SYSTEM
Fuel system service precautions, Low pressure fuel pump, Silencer cover, Carburetor removal and installation, Carburetor overhaul, Fuel injection system
CHAPTER SEVEN, ELECTRICAL AND IGNITION
Starting system, Charging system, Ignition system, Warning system, Battery maintenance
CHAPTER EIGHT, POWER HEAD
Flywheel, Power head removal/installation/repair, Cylinder head, Cylinder block component removal, Cylinder block disassembly, Cylinder block cleaning, Cylinder block inspection and maintenance, Cylinder block assembly, Break-in procedure
CHAPTER NINE, GEARCASE
Gearcase shim selection, Gearcase shim adjustments
CHAPTER TEN, MANUAL STARTER
Manual starter
CHAPTER ELEVEN, HYDRAULIC TRIM AND MIDSECTION
Trim system, Midsection
CHAPTER TWELVE, REMOTE CONTROL
INDEX
WIRING DIAGRAMS
1997 Suzuki 15 hp 2 cylinder 4-stroke Outboards
1997 Suzuki 9.9 hp 2 cylinder 4-stroke Outboards
1998 Suzuki 15 hp 2 cylinder 4-stroke Outboards
1998 Suzuki 60 hp 4 cylinder 4-stroke Outboards
1998 Suzuki 70 hp 4 cylinder 4-stroke Outboards
1998 Suzuki 9.9 hp 2 cylinder 4-stroke Outboards
1999 Suzuki 15 hp 2 cylinder 4-stroke Outboards
1999 Suzuki 40 hp 3 cylinder 4-stroke Outboards
1999 Suzuki 50 hp 3 cylinder 4-stroke Outboards
1999 Suzuki 60 hp 4 cylinder 4-stroke Outboards
1999 Suzuki 70 hp 4 cylinder 4-stroke Outboards
1999 Suzuki 9.9 hp 2 cylinder 4-stroke Outboards
2000 Suzuki 15 hp 2 cylinder 4-stroke Outboards
2000 Suzuki 25 hp 3 cylinder 4-stroke Outboards
2000 Suzuki 30 hp 3 cylinder 4-stroke Outboards
2000 Suzuki 40 hp 3 cylinder 4-stroke Outboards
2000 Suzuki 50 hp 3 cylinder 4-stroke Outboards
2000 Suzuki 60 hp 4 cylinder 4-stroke Outboards
2000 Suzuki 70 hp 4 cylinder 4-stroke Outboards
2000 Suzuki 9.9 hp 2 cylinder 4-stroke Outboards
