Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams.

The chapter breakdown for this book is as follows:

QUICK REFERENCE DATA

CHAPTER ONE/GENERAL INFORMATION
Manual organization/Notes, cautions and warnings/Safety first/Service hints/Washing the bike/Special tips/Torque specifications/Fasteners/Lubricants/RTV gasket sealant/Gasket remover/Threadlocking compound/Expendable supplies/Serial numbers/Warning and information labels/Basic hand tools/Precision measuring tools/Special tools/Fabricating tools/Mechanic's tips/Ball bearing replacement/Seals/Riding safety/Storage

CHAPTER TWO/ TROUBLESHOOTING
Operating requirements/Troubleshooting instruments/Starting the engine/Starting difficulties/Engine starting troubleshooting/Engine performance/Engine noises/Engine lubrication/Cylinder leakdown test/Clutch/Gearshift linkage/Transmission/Electrical troubleshooting/Test equipment/Basic test procedures/Electrical problems/Carburetor troubleshooting/Excessive vibration/Front suspension and steering/Brake problems

CHAPTER THREE/LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checks/Maintenance intervals/Tires/Battery/New battery installation/Battery electrical cable connectors/Periodic lubrication/Periodic maintenance/Tune-up

CHAPTER FOUR/ ENGINE TOP END
Engine principles/Servicing engine in the frame/Cylinder head covers/Cylinder head/Rocker arms/Camshaft/Cam chain and chain guides/Valves and valve components/Cylinder block/Piston and piston rings

CHAPTER FIVE/ ENGINE LOWER END
Servicing engine in the frame/Engine/Alternator cover/Stator and pickup coils/Alternator rotor and starter gears/Starter clutch/Middle driven gear assembly/Middle drive pinion gear/Primary drive gear/Oil pump/Oil strainer/Crankcase/Crankshaft/Connecting rods/Break-in

CHAPTER SIX/CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover/Clutch/Clutch release mechanism/Clutch cable replacement/Primary drive gear and oil pump spur gear/External shift mechanism

CHAPTER SEVEN/ TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission/Internal shift mechanism/Shift pedal/footpeg assembly

CHAPTER EIGHT/FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Air filter housing/Surge tank assembly/Carburetor operation/Carburetor/Throttle position sensor/Carburetor heater system/Fuel level/Throttle cable/Choke cable/Fuel tank/Fuel valve/Fuel filter/Fuel pump bracket/Air induction system/Evaporative emission control/Exhaust system

CHAPTER NINE/ELECTRICAL SYSTEM
Charging system/Stator/Voltage regulator/rectifier/Ignition system/Ignition coil/Pickup coil/Relay unit/Spark plug/Igniter unit/Starting system/Starter motor/Starting circuit cut-off relay/Starting system diode/Starter relay/Lighting system/Headlight/Meter assembly/Taillight/Signal system/Brake light/Neutral indicator light/Turn signals/Horn/Fuel pump system/Carburetor heater system throttle position sensor (TPS)/Switches/Wiring connectors/Fuses

CHAPTER TEN/FRONT SUSPENSION AND STEERING
Bike stand/Front wheel/Front hub/Rim and spoke service/Wheel balance/Tire changing/Handlebar/Steering head/Front fork

CHAPTER ELEVEN/REAR SUSPENSION
Rear wheel/Rear hub/Final gearcase and drive shaft/Shock absorber/Swing arm

CHAPTER TWELVE/BRAKES
Disc brakes/Front brake pad replacement/Front caliper/Front master cylinder/Front brake hose replacement/Brake disc/Bleeding the system/Rear drum brake/Brake pedal/footpeg assembly/Brake rod assembly

CHAPTER THIRTEEN/FRAME
Seat/Front fender/Rear fender/Frame neck cover/Battery box cover/Right side cover/Tool box cover/Left side cover/Sidestand/Footpeg/Frame

INDEX

WIRING DIAGRAM