This service manual includes 427 pages, color wiring diagrams and hundreds of illustrations and original photographs developed from the complete disassembly of the machine.

QUICK REFERENCE DATA

CHAPTER ONE/GENERAL INFORMATION
Manual organization/Warnings, cautions and notes/Safety/Serial numbers/Fasteners/Shop supplies/Basic tools/Precision measuring tools//Electrical system fundamentals/Basic service methods/Storage/Specifications

CHAPTER TWO/TROUBLESHOOTING
Engine principles/Starting notes/Starting the engine/Starting difficulties/Engine performance/Engine noises/Engine lubrication/Cylinder leakdown test/Clutch/Gearshift linkage/Transmission/Fuel system/Fuel pump troubleshooting/Electrical testing/Electrical troubleshooting/Steering and suspension/Brake

CHAPTER THREE/LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel/Molybdenum disulfide oil/Grease/Cylinder numbering And firing order/Engine rotation/Maintenance intervals/Tune-up/Ignition timing/Valve clearance/Spark plugs/Engine oil and filter/Engine oil pressure/Throttle cable free play/Idle speed adjustment/Fast idle speed/Throttle body synchronization/Fuel line inspection/Emission control systems/Control cable lubrication/Clutch/Shift pedal height/Cooling system/Tires and wheels/Front suspension/Steering check/Rear suspension/Drive chain/Brake system/General lubrication/Fasteners

CHAPTER FOUR/ENGINE UPPER END
Cylinder head cover/Camshaft/Cam chain tensioner/Cam chain and chain guides/Cylinder head/Valve lifters and shims/Valves and valve components/Cylinder block/Piston and piston rings

CHAPTER FIVE/ENGINE LOWER END
Engine service notes/Engine/Starter idler gear no. 1/Starter clutch and gears/Alternator cover/Flywheel/Oil pump/Oil cooler/Oil catch tank /Oil pan and strainer/Crankcase/Balancer/Crankshaft/Connecting rod/Engine break-in

CHAPTER SIX/CLUTCH
Clutch bleeding/Draining the system/Clutch cover/Clutch/Clutch master cylinder/Clutch slave cylinder/Clutch hose replacement

CHAPTER SEVEN/TRANSMISSION, SHIFT MECHANISMAND ENGINE SPROCKET
Engine sprocket cover/Engine sprocket/Shift pedal/External shift mechanism/Internal shift mechanism/Transmission

CHAPTER EIGHT/AIR, FUEL INJECTION, EXHAUSTAND EMISSIONS SYSTEMS
Depressurizing the fuel system/Fuel tank/Fuel pump/Fuel level sender/Fuel pump relay/Pressure regulator/Air filter housing/Intake air control system/Heat shield/Throttle bodies/Fuel injector/Throttle position (TP) sensor/Throttle cable replacement/Fast idle (choke)/Atmospheric pressure (AP) sensor/Camshaft position(cmp) sensor/Engine coolant temperature (ECT) sensor/Intake air pressure (IAP) sensor/Intake air temperature (IAT) sensor/Tip over (TO) sensor/Exhaust system/Evaporative emissions control system/Crankcase breather/Fuel injection self-diagnosis

CHAPTER NINE/ELECTRICAL SYSTEM
Fuel system and cooling /Electrical basics/Electrical connectors/Battery/Charging system/Voltage regulator/rectifier/Stator assembly/Ignition system/Crankshaft position (CKP) sensor/Engine control module (ECM)/Ignition coil/plug cap/Ignition switch/Starting system/Starter motor/Starter relay/Sidestand switch/Gear position (GP) sensor//Turn signal/sidestand relay/Lighting system/Horn//Meter assembly/Speed sensor/Oil pressure switch/Switches/Fuses/Wiring and connectors/Wiring diagrams

CHAPTER TEN/COOLING SYSTEM
Hoses and hose clamps/Cooling system inspection/Coolant reservoir/Radiator/Thermo switch/Radiator fan/Radiator fan relay/Engine coolant temperature sensor/Thermostat/Water jacket fitting/Water pump

CHAPTER ELEVEN/WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand/Brake rotor protection/Front wheel/Wheel inspection/Bearing inspection/Rear wheel/Rear coupling and rear sprocket/Front hub/Rear hub/Wheel balance/Tires/Tire changing/Tire repairs/Drive chain

CHAPTER TWELVE.FRONT SUSPENSION AND STEERING
Handlebar/Handlebar grip replacement/Handlebar holder/Steering head and stem/Steering head bearing race/Steering stem bearing race/Steering damper/Front fork

CHAPTER THIRTEEN/REAR SUSPENSION
Shock absorber/Suspension linkage/Swing arm/Bearing replacement

CHAPTER FOURTEEN/BRAKES
Brake service/Preventing brake fluid damage/Brake bleeding/Brake fluid draining/Brake pad inspection/Front brake caliper/Front brake master cylinder/Rear brake caliper/Rear brake master cylinder/Brake pedal/footpeg assembly/Brake disc/Brake hose replacement

CHAPTER FIFTEEN/BODY AND FRAME
Body panel fasteners/Rider's seat/Passenger seat/tail cover/Mirror/Front fairing/Upper panel/Center panel/Intake duct/Fairing bracket/Fairing side panel/Front lower panel/Rear lower panel/Tail piece/Front fender/Sidestand/Footpeg assembly

INDEX

WIRING DIAGRAMS