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2003 Suzuki LT-Z400K3 QUADSPORT
2003 Kawasaki KFX400A1
2004 Suzuki LT-Z400K4 QUADSPORT
2004 Kawasaki KFX400A2
2004 Arctic Cat DVX400
2005 Suzuki LT-Z400K5 QUADSPORT
2005 Kawasaki KFX400A3
2005 Arctic Cat DVX400
2006 Suzuki LT-Z400K6 QUADSPORT
2006 Kawasaki KFX400A4
2006 Arctic Cat DVX400
2007 Suzuki LT-Z400K7 QUADSPORT

This repair manual includes color wiring diagrams and hundreds of original photos and illustrations. The chapter breakdown of this title is as follows:

QUICK REFERENCE DATA

CHAPTER ONE/GENERAL INFORMATION
Manual organization/Warnings, cautions and notes/Safety/Serial numbers/Fasteners/Shop supplies/Tools/Measuring tools/Electrical system fundamentals/Service methods/Storage

CHAPTER TWO/TROUBLESHOOTING
Water damage/Starting the engine/Engine does not start/Poor idle speed performance/Poor, medium and high speed performance/Electrical testing/Starting system/Charging system/Ignition system/Lighting system/Fuel system/Engine overheating/Engine noises/Cylinder leakdown test/Clutch/Transmission/Suspension/Frame/Brakes

CHAPTER THREE/LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance schedule/Pre-Ride inspection/Air box drain plug/Air filter/Engine oil/Oil pressure check/Spark plug/Spark arrestor cleaning/Fuel line inspection/Fuel tank vent hose/Carburetor/Ignition timing/Valve clearance inspection/Compression check/Control cables/Cooling system/Tires and wheels/Battery/Drive chain and sprockets/Brake system/Shock absorbers/Front suspension/Swing arm bearing inspection/Rear suspension inspection/Skid plate inspection/Specifications

CHAPTER FOUR/ENGINE TOP END
Break-In period/Exhaust system/Cylinder head cover/Camshafts and cam chain tensioner/Cylinder head/Valves/Cylinder/Piston and piston rings/Specifications

CHAPTER FIVE/ENGINE LOWER END
Engine/Crankcase/Crankcase seals/Crankcase bearings/Engine balancer/Oil pump/Oil strainer/Oil pressure check valve/Oil tank/Crankshaft/Cam chain and rear guide/Balancer driven gear/Primary and balancer drive gears/Specifications

CHAPTER SIX/CLUTCH AND EXTERNAL SHIFT MECHANISM
Right crankcase cover/Clutch/Clutch release camshaft/Shift lever/Shift mechanism/Clutch cable replacement/Clutch lever replacement/Reverse shift cable replacement/Specifications

CHAPTER SEVEN/TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation/Transmission service/Input shaft/Output shaft/Reverse gear and axle/Transmission inspection/Shift drum and forks/Specifications

CHAPTER EIGHT/FUEL SYSTEM
Carburetor/Throttle position sensor (2005-on models)/Carburetor operation/Fuel valve/Throttle cable replacement/Choke cable replacement/Fuel tank/Specifications

CHAPTER NINE/ELECTRICAL SYSTEM
Electrical component replacement/Alternator cover/Lower idle gear/Stator assembly/Rotor and starter clutch/Starter/Starting system switches/Ignition system/Charging system/Radiator fan system/Coolant temperature warning circuit/Headlight/Taillight/Meter lights/Switches/Specifications

CHAPTER TEN/COOLING SYSTEM
Safety precautions/Fan and fan switch/Radiator/Thermostat/Water pump/Specifications

CHAPTER ELEVEN/FRONT SUSPENSION AND STEERING
Front wheel/Front hub/Tie rods/Steering knuckle/Control arms/Ball joint replacement/Shock absorbers/Handlebar/Steering shaft/Tires and wheels/Specifications

CHAPTER TWELVE/REAR SUSPENSION
Rear wheel/Rear wheel hubs/Rear axle/Rear axle housing/Sprockets/Drive chain/Shock absorber/Shock linkage/Swing arm/Specifications

CHAPTER THIRTEEN/BRAKE SYSTEM
Brake service/Front brake pads/Front brake caliper/Front master cylinder/Rear brake pads/Rear brake caliper/Rear master cylinder/Rear brake pedal/Brake system draining/Brake system bleeding/Brake disc/Parking brake/clutch lever/Specifications

CHAPTER FOURTEEN/BODY
Retaining clips/Seat/Upper fuel tank cover/Side covers/Headlight cover/Front fender/Rear fender/Footpegs and footguard

INDEX