This Clymer Harley 2000-2005 FLS/FXS Twin Cam 88B 95B 103B Repair Manual provides service, repair and maintenance information for 2000-2005 Harley-Davidson FXSTS/FXSTSI Springer Softail, 2001-2005 Harley-Davidson FXSTD/FXSTDI Softail Duce, 2000-2005 Harley-Davidson FLSTC/FLSTCI Heritage Classic, 2000-2005 Harley-Davidson FLSTF/FLSTFI Fat Boy and 2000-2005 Harley-Davidson FLSTS/FLSTSI Heritage Springer motorcycles.

This manual contains the following topics:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools /Special tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine performance / Starting system / Charging system / Ignition system / Engine management system diagnostic codes / Fuel system / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE  AND TUNE-UP
Routine safety checks / Tires and wheels / Periodic lubrication / Periodic maintenance / Tune-up / Idle speed adjustment / Specifications

CHAPTER FOUR / ENGINE    94
Service precautions / Special tools / Servicing engine in frame / Engine / Rocker arms and pushrods / Cylinder head / Valves and valve components / Cylinder / Pistons and piston rings / Pushrods / Valve lifters / Oil pump / Oil tank and oil lines / Camshaft support plate / Crankcase and crankshaft / Counter balancer assembly / Engine break-in / Specifications

CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Primary chaincase cover / Clutch assembly / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide inspection / Primary chain alignment / Compensating sprocket inspection / Primary chaincase housing / Starter jackshaft / Clutch cable replacement / Specifications

CHAPTER SIX / TRANSMISSION
Shifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side door and transmission shaft assemblies / Transmission shafts / Main drive gear / Transmission clutch release mechanism cover / Transmission drive sprocket / Transmission case / Specifications

CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air filter backplate / Carburetor / Intake manifold / Electronic fuel injection / Depressurizing the fuel system / Induction module / Throttle and idle cables / Starting enrichment valve (choke) cable replacement / Throttle and idle cables / Fuel tank console / Fuel hose and clamps / Fuel tank / Fuel tank inspection / Fuel pump and fuel filter / Fuel shutoff valve / Fuel tank gauge / Exhaust system / Evaporative emission control system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Electrical connectors / Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting system / Switches / Horn / Electrical panel / Turn signal module / Turn signal module and turn signal/security module / Speedometer speed sensor / Starter relay switch replacement / Speedometer and indicator lights / Fuses / Circuit breaker / Electrical connector service / Wiring diagrams / Specifications

CHAPTER NINE     / WHEELS, HUBS AND TIRES
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Disc and cast wheels / Wheel balance / Tires / Tire changing / Tire repairs / Tire runout / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING (TELESCOPIC FORK)
Handlebar / Front fork / Steering head and stem / Steering head bearing race replacement / Steering play adjustment / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING (SPRINGER FORK)
Springer service precautions / Handlebar and risers / Shock absorber / Fork rockers / Springer fork / Rigid fork / Steering stem / Steering play adjustment / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Spring preload adjustment / Shock absorbers / Rear swing arm / Specifications

CHAPTER THIRTEEN / BRAKES
Brake service / Front brake pad replacement / Front brake caliper / Brake reaction link / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Bleeding the system / Rear brake pedal / Specifications

CHAPTER FOURTEEN / BODY
Seat / Front fender / Rear fender inner panel / Rear fender / Windshield / Saddlebags / Footboards and footrests / Jiffy stand

SUPPLEMENT / 2004-2005 MODEL SERVICE INFORMATION
Routine safety checks / Periodic lubrication / Periodic maintenance / Tune-up / Engine / Rocker arms and pushrods / Cylinder head / Valve and valve components (2005 models–except FXSTDSE2 and FLSTFSE models) / Pistons and piston rings / Crankcase and crankshaft / Counter balancer assembly (FLSTFSE models) / Clutch assembly (all 2005 models) / Clutch assembly (FXSTDSE2 and FLSTFSE models) / Clutch release bearing and pushrod (FXSTDSE2 and FLSTFSE models) / Clutch service (FXSTDSE2 and FLSTFSE models) / Clutch master cylinder (FXSTDSE2 and FLSTFSE models) / Clutch release mechanism (FXSTDSE2 and FLSTFSE models) / Clutch hydraulic hose replacement (FXSTDSE2 and FLSTFSE models) / Clutch system flushing (FXSTDSE2 and FLSTFSE models) / Clutch system bleeding (FXSTDSE2 and FLSTFSE models) / Shifter assembly (FXSTDSE2 and FLSTFSE models) / External shift mechanism (FXSTDSE2 and FLSTFSE models) / Transmission side door and transmission shaft assemblies (FXSTDSE2 and FLSTFSE models) / Air filter backplate (FXSTDSE2, FLSTFSE and FLSTFI-15th anniversary) / Fuel tank console (FLSTFSE models) / Fuel tank gauge / Starting system / Voltage regulator (FXSTDSE2 and FLSTFSE models) / Lighting system / Switches / Speedometer and indicator lights (FLSTFSE models) / Tachometer (FXSTDSE2 and FLSTFSE models) / Front wheel / Rear wheel (FXSTDSE2 and FLSTFSE models) / Front and rear hubs (FXSTDSE2 and FLSTFSE models) / Driven sprocket assembly (FXSTDSE2 models) / Handlebars and risers (FXSTDSE2 and FLSTFSE models) / Front fork / Steering play adjustment / Rear swing arm removal/installation (FXSTDSE2 and FLSTFSE models / Front brake pad replacement (FLSTSC) / Rear brake pad replacement (FXSTDSE2 and FLSTFSE models) / Brake hose and line replacement (FXSTDSE2 and FLSTFSE models) / Brake disc (FXSTDSE2 and FLSTFSE models) / Seat / Front fender / Rear fender / Footboards and footrests / Front spoiler and frame side covers

INDEX

WIRING DIAGRAMS