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2005 Harley-Davidson XL1200R Sportster Roadster Catalog [Send This Page to a Friend]
Clymer Harley Davidson XL883 & XL1200 Sportster 2004-2006 Repair Manual
Provides service, repair and maintenance information for 2004-2006 Harley Davidson XL883 & XL1200 Sportster models. This new title is a larger format, Black & Gold series book that includes 451 pages, color wiring diagrams and hundreds of photos and illustrations. The models covered in this new title are as follows:
XL883
XL883C
XL883L
XL883R
XL1200C
XL1200L
XL1200R
The chapter breakdown of this manual is as follows:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Engine operating requirements / Engine starting / Engine performance / Starting system / Charging system / Ignition system / Electronic diagnostic system / Fuel system / Engine noises / Engine lubrication / Clutch / Transmission / Excessive vibration / Suspension and steering / Brakes / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Pre-ride inspection / Tires and wheels / Periodic lubrication / Periodic maintenance / Tune-up / Air filter element / Engine compression test / Spark plugs / Idle speed adjustment / Specifications
CHAPTER FOUR / ENGINE TOP END
Outer rocker covers / Inner rocker covers / Cylinder head / Valves and valve components / Pushrods and covers / Cylinder / Pistons and piston rings / Oil tank and oil hoses / Specifications
CHAPTER FIVE / ENGINE LOWER END
Engine / Valve tappets / Gearcase cover and timing gears / Oil pump / Oil filter mount / Crankcase and crankshaft / Engine mounting system / Specifications
CHAPTER SIX / PRIMARY DRIVE, CLUTCH AND EXTERNAL SHIFT MECHANISM
Primary drive cover / Clutch release mechanism / Primary chain adjuster / Primary drive/clutch / Clutch cable / Shift lever assembly / Shift shaft / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Internal gearshift mechanism / Transmission / Mainshaft (2004-2005 models) / Countershaft (2004-2005 models) / Transmission (2006-on models) / Mainshaft (2006-on models) / Countershaft (2006-on models) / Main drive gear / Crankcase bearing / Transmission drive sprocket / Specifications
CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Air filter backplate / Carburetor / Intake manifold / Fuel hose and clamps / Throttle and idle cables / Starting enrichment valve (choke) cable replacement / Fuel tank / Fuel shutoff valve / Exhaust system / Evaporative emission control system (California models) / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Battery / Charging system / Alternator / Ignition system / Starter / Starter solenoid / Lighting system / Switches / Horn / Starter relay switch / Speedometer / Tachometer / Vehicle speed sensor / Turn signal module (TSM) and turn signal security module (TSSM) / Security system / Fuses / Maxi-fuse / Electrical connectors / Specifications
CHAPTER TEN / WHEELS, TIRES AND DRIVE BELT
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel inspection / Laced wheels / Disc and cast wheels / Wheel balance / Tires / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering head bearing race / Steering play adjustment / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Shock absorbers / Swing arm / Specifications
CHAPTER THIRTEEN / BRAKES
Brake fluid type / Brake service / Front brake pads / Front brake caliper / Front brake master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Rear brake pedal / Brake bleeding / Brake fluid draining and flushing / Specifications
CHAPTER FOURTEEN / BODY
Seat / Front fender / Rear fender / Left side cover / Right side cover / Footrests / Footrest brackets / Sidestand / Fork lock / Specifications
INDEX
WIRING DIAGRAM
Item #: M427-1
Price: $44.95 US Dollars
Our Low Price: $35.96 US Dollars
You Save $8.99! That's a 20% discount!
IN STOCK - Today is December 02nd, 2008. A check of our real-time inventory system is showing that this item is IN STOCK. If you add this item to your shopping cart, and checkout now, our Shipping Department will make every attempt to process your order within the same business day, sometimes within just a few hours. We'll do our very best to get your item out the door. When your item is packaged for shipping you will receive an email notification with your shipment tracking number. Customers within the United States generally can expect their orders to arrive between 3-5 business days, and 5-7 days everywhere else. Some shipping destinations may take up to several weeks. Some items may take longer to process. Feel free to contact our Customer Service Department if you have any questions about this item. XL1200R Sportster Roadster Harley-Davidson 2005 related products that might interest you:
H2534 - Haynes Harley-Davidson Sportster 1970-2008 Repair Manual
99495-05 - Official 2005 Harley Davidson Sportster Electrical Diagnostic Manual
HDSPH - Harley-Davidson Sportster Performance Handbook
0760316155 - The Harley Davidson Sportster
1884313418 - The Essential Motorcycle Maintenance Guide
AD01-140 - Autodata Motorcycle Data Book 2001
99451-05 - Official 2005 Harley-Davidson Sportster Models Parts Catalog
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Kidney Support Belts
Protect your kidneys from injury with this high quality kidney support belt. Great for back protection! Similar to belts used by Home Depot/Lowes employees. Very comfortable and durable. Use when motorcycling (on/offroad), snowmobiling, jetskiing, skiing, bicycling and lifting. Great gift idea!
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