XV1600A, XV1700A - Road Star (1999-2005)
XV1600AS - Road Star MM Limited (2000)
XV1600ALE - Road Star Limited Edition (2003)
XV1700AM - Road Star Midnight (2004-2005)
XV1600AT, XV1700AT - Road Star Silverado (1999-2005)
XV1600AS - Road Star Midnight Star (2001-2003)
XV1600ATLE - Road Star Silverado Limited Edition (2003)
XV1700ATM - Road Star Midnight Silverado (2004-2005)

THIS MANUAL DOES NOT COVER XV1700P WARRIOR MODELS

CONTENTS

QUICK REFERENCE DATA

CHAPTER ONE/GENERAL INFORMATION
Manual organization/Warnings, cautions and notes/Safety/Serial numbers/Fasteners/Shop supplies/Basic tools/Precision measuring tools/Electrical system fundamentals/Basic service methods/Storage/Specifications

CHAPTER TWO/TROUBLESHOOTING
Engine operating requirements/Starting the engine/Engine will not start/Engine performance/Engine noises/Engine lubrication/Engine leakdown test/Clutch/Gearshift linkage/Transmission/Carburetor/Carburetor heater/Fuel pump/Electrical testing/Electrical troubleshooting/Suspension and steering/Brake system

CHAPTER THREE/LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type/Maintenance intervals/Cylinder numbering/Engine rotation/Tune-up/Spark plugs/Engine oil/Transfer gearcase/Fuel and exhaust systems/Control cable lubrication/Clutch cable adjustment/Transmission/Sidestand/General lubrication/Battery/Tires/Front suspension/Steering head/Rear suspension/Drive belt/Brakes/Specifications

CHAPTER FOUR/ENGINE TOP END
Servicing engine in the frame/Cylinder head covers/Rocker arms and pushrods/Valve lifters/Cylinder head/Valves and valve components/Cylinder/Pistons and piston rings/Specifications

CHAPTER FIVE/ENGINE LOWER END
Engine/Oil filter mount/Camshafts/Oil pump/Crankcase/Crankcase seal and bearing replacement/Crankshaft/Connecting rods/Alternator drive shaft/Engine break-in/Specifications

CHAPTER SIX/TRANSFER GEARCASE
Drive sprocket/Transfer gearcase/Oil pump/Case and cover/Specifications

CHAPTER SEVEN/CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover/Clutch/Primary drive gear/Oil pump driven gear/Specifications

CHAPTER EIGHT/TRANSMISSION AND SHIFT MECHANISM
Shift pedal/footrest assembly/External shift mechanism/Internal shift mechanism/Transmission/Specifications

CHAPTER NINE/FUEL, EXHAUST, AND EMISSION CONTROL SYSTEMS
Fuel system safety/Fuel hose identification/Fuel tank/Air filter housing/Surge tank solenoid valve (California models)/Carburetor/Carburetor overhaul/Pilot screw/Fuel level/Idle speed adjustment/Throttle cable adjustment/Throttle position sensor/Carburetor heater/Throttle cable replacement/Starter (choke) cable replacement/Fuel filters/Fuel pump/Fuel pump/fuel filter module/Air induction system/Evaporative emission control (California models)/Exhaust system/Specifications

CHAPTER TEN/ELECTRICAL SYSTEM
Electrical component replacement/Electrical connectors/Charging system/Alternator stator/Flywheel, starter clutch and starter reduction gears/Voltage regulator/rectifier/Ignition system/Spark plug cap/Ignition coil/Pickup coil and timing rotor/Diode (1999-2003)/Ignitor unit/Starting system/Starter/Starting circuit cutoff relay (Relay unit)/Starter relay/Lighting system/Headlight/Meter assembly/Taillight/brake light/License plate light/Signal system/Horn/Turn signals/Neutral indicator light/Speed sensor/Fuel level sender/Decompression solenoid/Switches/Self-diagnostic system/Fuses/Specifications

CHAPTER ELEVEN/WHEELS AND TIRES
Motorcycle stand/Brake rotor protection/Wheel inspection/Wheel bearings/Front wheel/Front hub/Rear wheel/Rear hub/Driven sprocket clutch hub/Drive belt/Laced wheel service/Wheel balance/Tire changing/Specifications

CHAPTER TWELVE/FRONT SUSPENSION AND STEERING
Front fork/Handlebar/Steering head/Steering head bearing races/Lower bearing replacement/Specifications

CHAPTER THIRTEEN/REAR SUSPENSION
Shock absorber and suspension linkage/Swing arm/Specifications

CHAPTER FOURTEEN/BRAKES
Brake service/Preventing brake fluid damage/Brake bleeding/Brake fluid draining/Brake pads/Front caliper/Front master cylinder/Rear brake caliper/Rear brake master cylinder/Brake pedal/footrest assembly/Brake disc/Brake hose replacement/Specifications

CHAPTER FIFTEEN/BODY AND FRAME
Seats/Side covers/Rider footrest/Passenger footpegs/Front fender/Rear fender/Saddlebags and mounting brackets/Backrest/Sidestand/Windshield/Battery box/Specifications

INDEX