Provides service, repair and maintenance information for 1999-2004 Yamaha R6 models.
This title covers the Yamaha YZF-R6 from 1999-2004 and includes 545
pages, color wiring diagrams, over 1000 photos and 100's of original pieces of
artwork. Here is the breakdown by chapter and topic.
QUICK REFERENCE DATA
CHAPTER ONE/GENERAL INFORMATION
Manual organization/Warnings, cautions and notes/Safety/Serial
numbers/Fasteners/Shop supplies/Basic tools/Precision measuring tools/Electrical
system fundamentals/Basic service methods/Storage
CHAPTER TWO/TROUBLESHOOTING
Engine operating requirements/Starting the engine/Engine will not
start/Engine performance/Engine noises/Engine lubrication/Cylinder leakdown
test/Clutch/Gearshift linkage/Transmission/Fuel system (carbureted models)/Fuel
system (fuel injected models)/Fuel pump/Electrical testing/Electrical
troubleshooting/Cooling system circuit/Steering and suspension/Brake system
CHAPTER THREE/LUBRICATION, MAINTENANCE AND TUNE-UP
Cylinder numbering and firing order/Maintenance intervals/Tune-up/Ignition
timing inspection (carbureted models)/Valve clearance/Spark plugs/Engine
oil/Engine oil pressure/Throttle body synchronization/Idle speed adjustment/Fuel
line inspection/Fuel filter/Emission control systems/Exhaust gas volume
adjustment (Europe and Australia fuel injected models)/Exhaust system
inspection/Control cable lubrication/Throttle cables/Choke cable inspection
(carbureted models)/Clutch cable free play/Shift pedal height/Battery/Cooling
system/Tires and wheels/Front suspension/Front suspension inspection/Front fork
adjustments/Steering head bearings/Rear suspension inspection/Shock absorber
adjustments/Drive chain/Brake system/General lubrication/Fastener inspection
CHAPTER FOUR/ENGINE TOP END
Servicing engine in the frame/Cylinder head cover/Camshaft/Cam sprocket/Cam
chain tensioner/Cam chain guides/Cam chain/Cylinder head/Valve lifters and
shims/Valve components
CHAPTER FIVE/ENGINE LOWER END
Engine/Timing rotor cover/Timing rotor/Alternator cover/Flywheel and starter
gears/Starter clutch/Oil pan/Oil pump/Crankcase/Crankshaft/Connecting
rods/Piston and piston rings/Engine break-in
CHAPTER SIX/CLUTCH
Clutch cover/Clutch release mechanism/Clutch/Clutch cable replacement
CHAPTER SEVEN/TRANSMISSION AND SHIFT MECHANISM
Shift rod and shift lever/Engine sprocket cover/Engine sprocket/Shift
pedal/footrest bracket/External shift mechanism/Internal shift
mechanism/Transmission
CHAPTER EIGHT/AIR/FUEL, EMISSIONS AND EXHAUST SYSTEMS-CARBURETED MODELS Fuel
tank/Fuel valve/Fuel sender/Fuel filter/Fuel pump/Fuel sender and fuel level
indicator light/Air filter housing/Carburetor/Carburetor overhaul/Carburetor
adjustments/Throttle position sensor/Throttle cable replacement/Choke cable
replacement/Heat shield/Radiator cover/Air induction system (AIS)/Evaporative
emission control system (California models)/Exhaust system
CHAPTER NINE/AIR/FUEL, EMISSIONS AND EXHAUST SYSTEMS-FUEL INJECTED MODELS
Fuel injection system precautions/Hose and wiring harness
identification/Depressurizing the fuel system/Fuel tank/Fuel pump/Fuel injection
relay/Fuel sender and fuel level indicator light/Air filter housing/Heat
shield/Radiator cover/Throttle body assembly/Piston valve/Fuel injector/Throttle
position sensor/Pressure regulator/Cylinder identification sensor/Intake air
pressure sensor/Intake air temperature sensor/Atmospheric pressure sensor/Lean
angle cutoff switch/Crankshaft position sensor/Throttle cable replacement/Air
induction system (AIS)/Evaporative emission control system (California
models)/Exhaust system/Fuel injection diagnostic system
CHAPTER TEN/ELECTRICAL SYSTEM
Electrical component replacement/Electrical connectors/Negative battery
cable/Charging system/Stator/Voltage regulator/rectifier/Ignition system/Spark
plug/Direct ignition coil/Pickup coil Crankshaft position sensor/Ignition
control unit/engine control unit /Starting system/Starting circuit cutoff
relay/Starter/Starter relay/Light bulbs/Headlight/Auxiliary light (Europe
models)/Headlight relay/Meter assembly/Taillight assembly/License plate light
(2001-on models)/Position light/Turn signals/Neutral indicator light/Oil level
warning light/Oil level switch/Oil level relay (1999-2000 models)/Fuel level
indicator light/Fuel sender/Horn/Clock/Speedometer/Speed sensor/Diagnostic
system/Switches/Fuses
CHAPTER ELEVEN/COOLING SYSTEM
Cooling system inspection/Hoses and hose clamps/Coolant
reservoir/Radiator/Radiator fan/Thermo switch (carbureted models)/Radiator fan
relay (fuel injected models)/Temperature sensor thermostat/Water pump/Oil
cooler/Carburetor heater system/Fast idle plunger (fuel injected models)
CHAPTER TWELVE/WHEELS AND TIRES
Motorcycle stand/Brake rotor protection/Wheel inspection/Front wheel/Front
hub/Front wheel bearings/Rear wheel/Rear hub/Rear wheel bearing
replacement/Wheel sprocket/Wheel balance/Tires
CHAPTER THIRTEEN/FRONT SUSPENSION AND STEERING
Front fork/Handlebar/Steering head/Steering head bearing races/Steering stem
bearing replacement
CHAPTER FOURTEEN/REAR SUSPENSION AND DRIVE CHAIN
Shock absorber/Rear suspension linkage/Swing arm/Bearing replacement/Drive
chain
CHAPTER FIFTEEN/BRAKES
Brake service/Preventing brake fluid damage/Brake bleeding/Brake fluid
draining/Brake pad inspection/Front brake caliper/Front master cylinder/Rear
brake caliper/Rear brake master cylinder/Brake disc/Brake hose replacement/Brake
pedal/footrest assembly
CHAPTER SIXTEEN/FRAME AND BODY
Rider's seat/Passenger seat/Body panel fasteners/Fairing service/Lower
fairing/Console panel/Side fairing/Side cover/Windshield/Mirror/Front
fairing/Tail cover/Rear fender (2001-on models)/Front fender/Passenger footpeg/Sidestand
INDEX
WIRING DIAGRAMS