Provides service, repair and maintenance information for 1997-2007 Honda TRX250 & TRX250ES Recon ATVs.
Honda TRX250 Recon (1997-2007)
Honda TRX250 Recon ES (2002-2007)
The book includes 367 pages, color wiring diagrams and hundreds of original photos and illustrations.
This is the layout of material covered.
QUICK REFERENCE DATA
CHAPTER ONE | GENERAL INFORMATION Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Basic tools | Precision measuring tools | Electrical system fundamentals | Special tools | Basic service methods | Storage
CHAPTER TWO | TROUBLESHOOTING Operating requirements | Starting the engine | Starting difficulties | Poor idle speed performance | Poor medium and high speed performance | Electrical troubleshooting | Test equipment | Basic test procedures | Electric starting system troubleshooting | Charging system troubleshooting | Ignition system troubleshooting | Lighting system | Fuel system | Engine overheating | Engine | Engine noises | Cylinder leak down test | Clutch | Transmission | Final drive troubleshooting | Handling | Frame noise | Brakes
CHAPTER THREE | LUBRICATION, MAINTENANCE AND TUNE-UP Preride check list | Maintenance schedule | Tires and wheels | Battery | Periodic lubrication | Unscheduled lubrication | Periodic maintenance | Engine tune-up
CHAPTER FOUR | ENGINE TOP END Engine principles | Cleanliness | Cylinder head cover | Rocker arms, pushrods and cylinder head | Valves and valve components | Cylinder | Piston and piston rings | Camshaft
CHAPTER FIVE | ENGINE LOWER END Servicing engine in frame | Engine removal | Recoil starter | Starter driven pulley | Alternator cover | Flywheel and starter gears | Gearshift linkage | Oil pump | Oil screen and strainer | Crankcase and crankshaft | Transmission shifting check | Engine break-in
CHAPTER SIX | CLUTCH AND PRIMARY DRIVE GEAR Clutch cover | Clutch release mechanism | Clutch assemblies | Centrifugal clutch and primary drive gear | Change clutch
CHAPTER SEVEN | TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission troubleshooting | Transmission overhaul | Reverse idler gear assembly | Transmission inspection | Internal shift mechanism | Reverse selector cable replacement
CHAPTER EIGHT | FUEL, AIR AND EXHAUST SYSTEMS Carburetor | Carburetor adjustments | Throttle housing | Throttle cable replacement | Choke knob/cable replacement | Fuel tank | Fuel valve | Air box | Exhaust system
CHAPTER NINE | ELECTRICAL SYSTEM Basic information | Battery negative terminal | Charging system | Alternator | Ignition system | Electric starting system | Starter relay | Diode | Lighting system | Switches | Fuse
CHAPTER TEN | WHEELS, HUBS AND TIRES Front wheel | Front hub | Rear wheels | Rear hub | Tires and wheels
CHAPTER ELEVEN | FRONT SUSPENSION AND STEERING Self-locking nuts | Handlebar | Steering shaft | Tie rods | Steering knuckle | Control arms | Ball joint replacement | Shock absorbers
CHAPTER TWELVE | REAR AXLE, SUSPENSION AND FINAL DRIVE Shock absorbers | Rear axle | Final drive gearcase | Swing arm
CHAPTER THIRTEEN | BRAKES Brake service | Front brake drum | Front brake shoes | Brake panel | Wheel cylinder | Brake adjuster | Front master cylinder | Brake hose replacement | Brake fluid draining | Brake bleeding | Rear brake panel and brake drum | Rear brake pedal and cable | Rear brake lever/parking brake cable
CHAPTER FOURTEEN | BODY Retaining clips | Handlebar cover | Seat | Side covers | Fuel tank cover | Front carrier | Front bumper | Front fender | Rear mud guard | Rear carrier | Rear fender
SUPPLEMENT | 2002-ON RECON ES SERVICE INFORMATION Electric shift system | ESP reduction gears models TRX250TE | Electric shift system | Electronic control unit (ECU) | Control motor | Angle sensor | Gear position switch | Reverse shift switch | Final drive
INDEX
WIRING DIAGRAMS
Clymer Honda TRX250 Recon & Recon ES 1997-2007 Repair Manual
