Provides service, repair and maintenance for 1997 KTM S5-E, S5-T and S5-GS 50cc engines found in 1997 KTM 50 SXR PRO SENIOR, 1997 KTM 50 SXR PRO JUNIOR and 1997 KTM 50 SXR ADVENTURE models - also covers engines in all models up to 2001 year production.
Table of Contents:
SPECIAL TOOLS
REMOVING THE ENGINE
DISASSEMBLING THE ENGINE, Draining the gear oil, Ignition, Engine sprocket, Cylinder head & cylinder, Piston, Kickstarter, Clutch, primary drive, Separating the two housing halves, Crankshaft, countershaft
WORK ON INDIVIDUAL COMPONENTS, Left housing half, Right housing half, Piston, Checking the piston ring end gap, Measuring piston and cylinder, piston fitting clearance, Crankshaft, Reed valve housing (S5-T), Reed valve housing (S5-GS), Clutch cover, Kickstarter shaft, Preassembling of kickstarter shaft, Centrifugal clutch, primary drive, Exchanging the clutch shoes
ASSEMBLING THE ENGINE, Mounting the crankshaft, Assembling the housing, Engine sprocket, Chain securing guide, Mount flywheel, Mount and set the ignition coil, Piston, cylinder, Cylinder head, Primary drive, clutch, Kickstarter, Gear oil
INSTALLING THE ENGINE
TECHNICAL DATA - ENGINE, Tolerances and fitting clearances, Tightening torques, Basic carburetor setting
PERIODIC MAINTENANCE SCHEDULE
Official 1997-2001 KTM 50 Engine Repair Manual
