Provides service, repair and maintenance information for:

TRX400EX Fourtrax (1999-2000)

TRX400EX Sportrax (2001-2007)

The updated M454-4 title has 323 pages, hundreds of original photographs and illustrations and color wiring diagrams as well.

TRX400EX Fourtrax (1999-2000)

TRX400EX Sportrax (2001-2007)

The chapter breakdown for the updated M454-4 is as follows:

QUICK REFERENCE DATA

CHAPTER ONE/GENERAL INFORMATION
Manual organization/Basic service methods/Warnings, cautions and notes/Safety/Serial numbers/Fasterners/Shop supplies/Basic tools/Precision measuring tools/Storage

CHAPTER TWO/TROUBLESHOOTING
Operating requirements/Starting the engine/Engine spark test/Engine performance/Electrical testing/Engine starting system/Engine noise/Vehicle noise/Engine leakdown test/Clutch/Gear shift linkage and transmission/Brakes/Steering and handling

CHAPTER THREE/LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Engine break-in / Service intervals / Tires and wheels / Battery / Lubricants / Periodic lubrication / Periodic maintenance / Engine tune-up

CHAPTER FOUR / ENGINE TOP END
Cleanliness / Cylinder head cover / Camshaft, cam chain sprocket, and tensioner / Decompressor / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Break-in

CHAPTER FIVE / ENGINE LOWER END
Shop cleanliness / Drive sprocket / Cam chain, sprocket and guides / Engine / Crankcase (1999-2004 models)? / Crankcase seal and bearing replacement / Crankshaft / Engine break-in

CHAPTER SIX / CLUTCH, GEARSHIFT LINKAGE AND LUBRICATION SYSTEM
Right crankcase (1999-2004 models)? / Clutch / Gearshift linkage / Primary drive gear / Oil pump / Crankcase oil strainer / Oil cooler / Oil tank

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Service notes / Mainshaft / Countershaft (1999-2004 models)? /  Transmission inspection / Shift drum and forks / Gearshift spindle and plate

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor / Carburetor inspection and repair / Carburetor adjustments / Throttle control and cable / Exhaust pipe and muffler

CHAPTER NINE / ELECTRICAL SYSTEM
Basic electrical system operating / Left crankcase cover and stator / Flywheel / Starter clutch / Starter motor / Starting system switches / Handlebar switch unit / Ignition system / Fuse / Charging system / Lights

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Shock absorbers / Steering shaft / Handlebar / Tires and wheels

CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Rear axle / Rear axle bearing holder / Driven sprocket / Drive chain / Shock absorber / Rear suspension adjustment / Shock linkage / Swing arm

CHAPTER TWELVE / BRAKES
Disc brake fundamentals / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake pedal / Brake discs

CHAPTER THIRTEEN / BODY
Seat and rear fender / Upper cover (1999-2004 models) /  Side covers / Front fender / Handlebar cover / Fuel tank / Fuel tank heat protector / Footpegs and mudguard / Tool box

SUPPLEMENT / 2005-2007 MODEL SERVICE INFORMATION

Gear shift linkage and transmission / Periodic maintenance / Engine / Right crankcase cover / Reverse stopper plate / Transmission operation / Mainshaft / Countershaft / Reverse idle gear and shaft / Reverse switch / Taillight / Side covers / Upper headlight cover / Lower headlight cover / Front fenders

INDEX

WIRING DIAGRAMS

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