This CBR600 repair manual includes 557 pages, color wiring diagrams and hundreds of original photographs and illustrations. The ISBN number is 1-59969-082-9 and the UPC code is 0 24185 90829 6.

The models covered in this repair manual include:

CBR600F4 Honda (U.S.) 1999-2000
CBR600F4i Honda (U.S.) 2001-2006
CBR600F Honda (U.K.) 1999-2000
CBR600F SPORT Honda (U.K.) 2001-2006

The chapter breakdown for this repair manual includes:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization /Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine (carbureted CBR600 models) / Starting the engine (fuel injected CBR600 models) / Starting difficulties / Engine performance / Engine noises / Engine lubrication / CBR600 Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system (carbureted models) / Fuel system (fuel injection models) / Electrical troubleshooting / Troubleshooting test equipment / Basic test procedures / Lighting system / Charging system / Ignition system / Starting system / Front suspension and steering / Brake system

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / CBR600 Tune-up procedures / Air filter / Engine compression test / Spark plugs / Ignition timing inspection / CBR600 Valve clearance / Carburetor synchronization (1999-2000 models) / Fuel injection starter valve synchronization (2001-on models) / Idle speed adjustment (all models) / Fuel hose inspection / Control cable lubrication (non-nylon lined cables only) / Throttle cable (all models) / Starting enrichment (choke) cable / Clutch cable adjustment / Engine oil and filter / Cooling system / Emission control systems / Battery / Tires and wheels / Front fork oil change / Drive chain / Brake system / Headlight aim inspection / Sidestand and ignition cut-off switch inspection / Steering bearing inspection / Front suspension inspection / Rear suspension inspection / Fastener inspection / Wheel bearing inspection / Lights and horn inspection

CHAPTER FOUR / ENGINE TOP END AND EXHAUST
Engine service notes / Engine principles / Exhaust system / Cylinder head cover / Camshafts / Camshaft chain tensioner / Camshaft chain, timing sprocket and chain guides / Cylinder head / Valve lifters and shims / CBR600 Valves and valve components

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine service notes / Engine / Oil pan, oil strainer and pressure relief valve / Oil pump / Oil cooler / Starter clutch / Crankcase / Piston and connecting rod assembly / Crankshaft / CBR600 Break-in procedure

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / Clutch / External shift mechanism

CHAPTER SEVEN / TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
CBR600 Transmission / Transmission inspection / Internal shift mechanism

CHAPTER EIGHT / FUEL, CARBURETORS AND EMISSION CONTROL SYSTEMS
Fuel tank / Air filter housing / Carburetor operation / Carburetor service / Carburetor assembly / Carburetor overhaul / Carburetor separation / Carburetor adjustments / Throttle cable replacement / Starter (choke) cable replacement / Fuel pump assembly / Fuel filter replacement / Emission control system labels / Crankcase breather system / Evaporative emission control system (California models only) / PAIR system / Direct air induction (carbureted models)

CHAPTER NINE / FUEL AND ELECTRONIC FUEL INJECTION SYSTEMS
Fuel injection system precautions \ Hose and wiring harness identification / Depressurizing the fuel system / Fuel tank / Air filter housing / Throttle body / Fuel injectors / Starter valves / Fast idle wax unit / Pressure regulator / Fuel pressure check / Fuel flow test / Fuel pump assembly / Fuel filter replacement / Fuel cut relay / Manifold absolute pressure (MAP) sensor / Intake air temperature (IAT) sensor / Engine coolant temperature (ECT) sensor / Camshaft pulse generator / Throttle position (TP) sensor / Bank angle sensor / Oxygen sensor (California models) / Emission control system / Engine stop relay / Engine control module (ECM) / Malfunction indicator light (MIL) / Throttle cable replacement

CHAPTER TEN / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Stator coil and left crankcase cover / Flywheel, starter clutch and starter reduction gear / Ignition system / Starter / Starter relay switch / Clutch diode / Lighting system / Combination meter / Tachometer test / Speedometer/speed sensor / Coolant temperature gauge / Thermosensor/ECT sensor (all models) / Low fuel indicator/fuel reserve sensor (1999-2000 models) / Fuel reserve sensor (2001-on models) / Turn signal relay / Horn / Switches / Fuses / Wiring diagrams

CHAPTER ELEVEN / COOLING SYSTEM
Cooling system inspection / Hoses and hose clamps / Coolant reserve tank / Radiator / Cooling fan / Thermostat / Thermostat housing / Water pump / Water pump outlet hose

CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stands / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheel runout and balance / Tire changing / Tire repairs / Drive chain

CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING
Handlebar assemblies / CBR600 Front fork / Steering head and stem / Steering bearing preload / Steering head bearing races

CHAPTER FOURTEEN / REAR SUSPENSION
Shock linkage / Shock absorber / Swing arm

CHAPTER FIFTEEN / BRAKES
Brake fluid selection / Preventing brake fluid damage / Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Rear brake pedal / Brake bleeding / Bleeding the system / Brake fluid draining / Flushing the brake system

CHAPTER SIXTEEN / BODY PANELS
Plastic trim clips / Seat (1999-2000 U.S. and Canada, 1999-on U.K. models) / Rider's seat (2001-on U.S. and Canada models) / Pillon seat (2001-on U.S. and Canada models) / Rear cowl (1999-2000 U.S. and Canada, 1999-on U.K. models) / Rear cowl (2001-on U.S. and Canada models) / Side fairing (all models) / Front inner fairing (all models) / Mirrors (all models) / Windshield (1999-2000 models) / Windshield (2001-on models) / Front fairing and air ducts (1999-2000 models) / Front fairing and air ducts (2001-on models) / Front fender / Rear fender and seat rail (1999-2000 models) / Rear fender and seat rail (2001-on models)

INDEX