Table of Contents:

QUICK REFERENCE DATA

CHAPTER ONE/GENERAL INFORMATION
Manual organization/Notes, cautions and warnings/Safety first/Service hints/Special tips/Torque specifications/Fasteners/Lubricants/Expendable supplies/Parts replacement/Serial numbers/Basic hand tools/Tune-up and troubleshooting tools/Mechanic's /safety

CHAPTER TWO/TROUBLESHOOTING
Operating requirements/Emergency troubleshooting/Engine starting/Engine performance/Engine noises/Excessive vibration/Front suspension and steering/Brake problems

CHAPTER THREE/LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks/Pre-checks/Service intervals/Tires and wheels/Battery/Periodic lubrication/Periodic maintenance/Tune-up

CHAPTER FOUR/ENGINE
Engine principles/Engine cooling/Servicing engine in frame/Engine removal/installation/Cylinder head cover, camshaft and cylinder head/Rocker arm assemblies/Valves and valve components/Cylinder/Piston, piston pin and piston rings/Oil pump/Starter clutch and gears/Right-hand crankcase cover (clutch cover)/Left-hand crankcase cover and drive pulley/Crankcase and crankshaft/Balancer assembly/Break-in

CHAPTER FIVE/CLUTCH
Clutch/Clutch cable

CHAPTER SIX/TRANSMISSION AND GEARSHIFT MECHANISMS
Gearshift linkage/External gearshift mechanism/Transmission and internal shift mechanism

CHAPTER SEVEN/FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation/Carburetor service/Carburetor removal/installation/Carburetor disassembly/Carburetor adjustment/Throttle cable replacement/Air filter air box/Fuel tank/Fuel filter/Gasoline/alcohol blend test/Crankcase breather system (U.S. only)/Evaporative emission control system (California models only)/Exhaust system

CHAPTER EIGHT/ELECTRICAL SYSTEM
Charging system/Voltage regulator/rectifier/Alternator/Transistorized ignition system/Starting system/Electric starter/Starter solenoid/Lighting system/Switches/Electrical components/Fuses/Wiring diagrams

CHAPTER NINE/FRONT SUSPENSION AND STEERING
Front wheel/Wheel inspection/Front hub/Wheels/Tire changing/Tire repairs/Handlebar/Steering head and stem/Steering head bearing races/Front fork

CHAPTER TEN/REAR SUSPENSION
Rear wheel/Rear hub/Driven pulley/Drive pulley and drive belt/Shock absorber/Swing arm

CHAPTER ELEVEN/BRAKES
Disc brakes/Front brake pad replacement/Front master cylinder/Front caliper/Front brake hose replacment/Front brake disc/Bleeding the system/Rear drum brake/Rear brake pedal and cable

CHAPTER TWELVE/BODY AND FRAME
Seat/Rear handle/Front fender/Rear fender/Sidestand/Footpegs

SUPPLEMENT/1995-ON TRANSMISSION SERVICE INFORMATION

INDEX

WIRING DIAGRAMS