1997 KTM 660 RALLYE
1997 KTM 640 RALLYE
1997 KTM 620SXC
1997 KTM 620SX LC4
1997 KTM 620SC LC4
1997 KTM 620EGS Classic LC4
1997 KTM 620 RALLYE
1997 KTM 620 COMP.SIXDAYS WINNER
1997 KTM 400SXC
1997 KTM 400SC LC4
1997 KTM 400EGS Classic LC4
1997 KTM 400 COMP.SIXDAYS WINNER

Table of Contents

INTRODUCTION

SERIAL NUMBER LOCATING, Frame number, Engine number, Engine type

OPERATION INSTRUMENTS, Clutch lever, Hand decompression lever, Choke lever (EOS), Hand brake lever, Speedometer, control lamps (SC), Odometer (SC USA), Speedometer, control lamps (ECS), Ignition lock, Short circuit button (SX), Combination switch (SC), Combination switch (ECS), Emergency OFF switch (EOS), Filler cap, Fuel, Fuel tap, Choke (SC), Hot start device, Shift lever, Kickstarter, Foot brake pedal, Handlebar lock, Compression damping of fork, Rebound damping of fork, Compression damping of shock absorber, Rebound damping of shock absorber, Baggage rack

DRIVING INSTRUCTIONS

PERIODIC MAINTENANCE-SCHEDULE

MAINTENANCE WORK ON CHASSIS AND ENGINE, Removal of seat (SX, SC), Removal of seat (EGS), Tool set (SC), Tool set (EGS), Breather plugs front fork, Check and adjust, steering head bearing, Changing the spring preloading of the shock absorber, Lubricate rear suspension linkage, Checking rubber ring on the WP rear shock absorber, Check chain tension, Correct chain tension, Chain maintenance, Chain wear, General informations about KTM disc brakes, Checking of free travel at the hand brake lever, Checking of brake fluid level -front brake, Refilling the front brake fluid reservoir, Check the front brake pads, Replacing front brake pads, Changing the basic position of the brake pedal, Check the rear brake fluid level,, Refilling the rear brake fluid reservoir, Checking the rear brake pads,, Replacing the rear brake pads, Dismounting and mounting the front wheel (SX, SC), Dismounting and mounting the front wheel (EGS), Dismounting and mounting the rear wheel, Checking the cush drive rubbers in the rear wheel hub (EGS),, Tyres, air pressure, Checking spoke tension, Battery (EGS A, CH), Fuse parking light, Fuse fan (EGS), Replacing the headlight bulb (EGS), Replacing the parking light bulb (EGS), Cooling system (SX, SC), Cooling system EGS, Coolant level check, Cleaning the air filter, Exhaust system, Carburetor - Adjust idling (DellOrto), Adjust hot start device, Check float level, Checking axial play of float, Adjusting the throttle cable (SX, SC), Adjusting the throttle cable ( EGS), Adjusting the choke cable (SX, SC), Adjusting the choke cable (EGS, SC Aus), Adjusting the clutch cable (EGS), Checking the adjustment of the hand decompression cable, Engine oil, Checking the engine oil level, Oil circuit (SX), Oil circuit (SC), Changing the engine oil (SX, SC), Replacing and bleeding the microfllter (SX, SC), Oil circuit (EGS), Changing the engine oil (EGS), Changing the fine screen filter (EGS), Changing oil filter (SX, SC, EGS)

TROUBLESHOOTING

CLEANING

CONSERVATION FOR WINTER OPERATION

STORAGE, Re-initation after time of storage

TECHNICAL SPECIFICATIONS - CHASSIS

TECHNICAL SPECIFICATIONS - ENGINE

WIRING DIAGRAM