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1996 Kawasaki VN750-A12 Vulcan Catalog [Send This Page to a Friend]



M356-5 - Clymer Kawasaki VN700-750 Vulcan 1985-2006 Repair Manual Clymer Kawasaki VN700-750 Vulcan 1985-2006 Repair Manual
Provides service, repair and maintenance information for 1985 Kawasaki VN700 (U.S.), 1985 Kawasaki VN750 (U.K.) and 1986-2006 Kawasaki VN750 models. Features 461 illustrated pages.

The chapter breakdown of this repair manual is as follows:

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Parts replacement / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Parts replacement / Basic hand tools / Test equipment / Precision measuring tools / Special tools / Cleaning solvent / Mechanic's tips / Ball bearing replacement / Oil seals / Riding safety

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Emergency troubleshooting / Engine starting troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Gearshift linkage / Transmission / Electrical troubleshooting / Test equipment / Basic test procedures / Electrical problems / Charging system troubleshooting / Ignition system troubleshooting / Starter system troubleshooting / Carburetor troubleshooting / Excessive vibration / Front suspension and steering / Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Battery / New battery installation / Battery electrical cable connectors / Periodic lubrication / Periodic maintenance / Tune-up

CHAPTER FOUR / ENGINE
Engine principles / Servicing engine in frame / Engine / External oil line / Crankcase right-hand side cover / Cylinder head and camshafts / Cylinder head and cover inspection / Camshaft inspection / Rocker arm and hydraulic lash adjuster assemblies / Valves and valve components / Cylinder block / Camshaft, drive chains, guides and tensioner assemblies / Pistons and piston rings / Oil pump / Primary drive gear / Balancer assembly and starter gears / Front bevel gear assembly / Crankcase / Crankshaft and connecting rods / Break-in

CHAPTER FIVE / CLUTCH
Clutch / Clutch release mechanism

CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanism / Transmission and internal shift mechanism

CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Fuel system cleanliness inspection / Throttle cable replacement / Choke cable replacement / Air filter / Fuel tank / Fuel shutoff valve and filter / Fuel level sensor / Crankcase breather system (U.S. only) / Evaporative emission control system (California models only) / Clean air system (California and Switzerland models) / Exhaust system

CHAPTER EIGHT / ELECTRICAL SYSTEM
Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Transistorized ignition system / Starter system / Electric starter / Starter relay / Lighting system / Switches / Electrical components / Junction box and fuse panel / Wiring diagrams

CHAPTER NINE / LIQUID COOLING SYSTEM
Hoses and hose clamps / Cooling system check / Pressure check / Radiator / Cooling fan and shroud / Thermostat and housing / Water pump / Hoses

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tires / Tire changing / Tire repairs / Handlebar / Steering head and stem / Steering head bearing races / Front forks

CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Final drive unit / Drive shaft / Swing arm / Shock absorbers

CHAPTER TWELVE / BRAKES
Front disc brakes / Front brake pad replacement / Front brake caliper / Front master cylinder / Front brake hose replacement / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and cable/rod assembly

CHAPTER THIRTEEN / FRAME
Seat / Frame side covers / Frame head side covers / Footpegs / Sidestand / Centerstand / Front fender / Rear fender / Rear hand grip / Frame

INDEX

WIRING DIAGRAMS

Item #: M356-5
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