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Clymer 2001-2004 Volvo Penta Stern Drive Shop Manual
Provides service, repair and maintenance information for 2001-2004 Volvo Penta stern drives. Includes models 30GS (3l inline 4 cyl), 43GL, 43GI and 43GXI (4.3L V-6), 50GL, 50EI and 50GXI (5L V-8), 57GS, 57GSI and 57GXI (5.7L V-8), 81GI, GIGXI, DPX375 and DPX420 (8.1L V-8).
Features 688 illustrated pages. The information provided in this book includes:
QUICK REFERENCE DATA
CHAPTER ONE | GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Model
identification | Engine operation | Fasteners | Shop supplies | Galvanic
corrosion | Propellers | Basic tools | Special tools | Precision measuring tools
| Electrical component replacement | Electrical system fundamentals | Basic
mechanical skills | Specifications
CHAPTER TWO | TROUBLESHOOTING
Electrical component replacement | Preliminary inspection | Electric starting
system | Charging system | Ignition system | Basic fuel system troubleshooting |
Carburetor fuel system | Electronic fuel injection (EFI) system | Diagnostic
trouble codes | Power steering system | Power trim electrical system
troubleshooting | Power trim hydraulic system troubleshooting | Cooling system
troubleshooting | Warning system | Engine troubleshooting | Drive system |
Specifications
CHAPTER THREE | LUBRICATION, MAINTENANCE AND TUNE-UP
Before each use | After each use | Lubrication | Fuel system maintenance |
Engine coolant | Tune-up | Submersion | Specifications
CHAPTER FOUR | LAY-UP, WINTERIZING AND FITTING OUT
Lay-up | Winterizing | Fitting out
CHAPTER FIVE | ADJUSTMENTS
Carburetor adjustment | Ignition timing adjustment | Shift cable and linkage
adjustment | Throttle cable adjustment | Trim position sender and trim limit
control module adjustment | Specifications
CHAPTER SIX | ENGINE
Engine operation | Special tools | Replacement parts | Special service
precautions | Engine removal/installation | Engine alignment | Rocker arm cover
| Valve adjustment | Placing the No. 1 piston at TDC (firing position) | Lifter
cover | Camshaft lobe lift measurement | Cylinder head | Rocker arm and pushrod
| Flywheel housing | Drive coupler | Drive plate | Flywheel | Flywheel pilot
bearing | Output drive shaft, seals and bearings | Oil pan | Oil pump | Harmonic
balancer | Timing gear/chain cover | Timing chain and sprockets | Balance shaft
| Camshaft and lifters | Piston and connecting rod | Rear main seal and rear
main seal carrier | Crankshaft | Break-in procedure | Specifications
CHAPTER SEVEN | FUEL SYSTEMS
Fuel system service | Mechanical fuel pump | Low-pressure electric fuel pump |
Carburetor | Electronic fuel injection (EFI) | Intake manifold | Specifications
CHAPTER EIGHT | COOLING AND EXHAUST SYSTEMS
Thermostat | Hose replacement | Recirculation pump replacement | Seawater pump |
Oil and power steering fluid cooler replacement | Exhaust elbow | Exhaust bellow
and flapper valve | Exhaust tube and flapper valve | Exhaust manifold |
Specifications
CHAPTER NINE | ELECTRICAL SYSTEM
Battery | Alternator | Starter motor and solenoid | Starter relay | Fuel pump
relay | EFI system relay | Ignition system | Oil pressure sender | Oil pressure
switch | Engine temperature sender | Engine temperature sensor | Engine overheat
switch | Exhaust overheat switch | Intake air temperature sensor (IAT) |
Throttle position sensor (TPS) | Idle air control motor (IAC) | Knock sensor |
Knock sensor module | Engine control unit (ECU) | Warning horn replacement |
Specifications
CHAPTER TEN | DRIVE UNIT
Drive unit service precautions | Drive unit identification | Drive unit
operation | Drive unit gear ratio | High altitude operation | Outdrive service
precautions | Sacrificial anodes | Shifting and propeller rotation | Propeller |
Drive unit removal and installation | Upper drive shaft housing | Universal
joint | Shift housing service | Pressure and vacuum test | Specifications
CHAPTER ELEVEN | INTERMEDIATE HOUSING AND TRANSOM SHIELD/BRACKET
Intermediate housing operation and inspection | Intermediate housing and
suspension fork | Transom shield and mounting collar | Transom bracket (SX, DP-S
and XDP models) | Transom bracket (DPX models) | Specifications
CHAPTER TWELVE | POWER TRIM SYSTEM
Trim relay | Trim switch fuse | Trim limit control module | Trim motor | Trim
pump | Fluid reservoir | Fluid screen | Hydraulic pump | Relief valve | Trim
cylinder | Trim hose | Trim position sender | Filling and bleeding the trim
system | Specifications
CHAPTER THIRTEEN | STEERING SYSTEM
Safety precautions | Mechanical (manual) steering system | Power steering system
| Specifications
INDEX
WIRING DIAGRAMS
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Item #: B775
Price: $39.95 US Dollars
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Stock: This item is in stock as of July 04th, 2008. To get one shipped out to you within the next 24 hours please order now. You should expect this item to arrive within 2-3 business days in the US, and 5-7 days everywhere else. Some locations and items require additional time.
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