Clymer Evinrude-Johnson 2-70 hp 2-Stroke 1995-2003 Outboard Repair Manual
Provides service, repair and maintenance information for 1995-2003 Evinrude-Johnson 2-70hp two-stroke outboards including 2 HP, 3 HP, 3.3 HP, 4 HP, 4 Deluxe, 6 HP, 8 HP, 9.9 HP, 15 HP, 18 Jet, 20 HP, 25 HP, 28 Special, 28 Jet, 30 HP, 35 HP, 40 HP, 48 Special, 50 Special, 50 HP, 60 HP, and 70 HP motors. This book does include Jet drive model coverage. Features 780 illustrated pages. Includes the following information:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications/
Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion
/ Protection from galvanic corrosion / propellers
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / test equipment / Service hints / Special tips
/ Mechanic's techniques
CHAPTER THREE / TROUBLESHOOTING
Service precautions-1998 model year engines / Safety precautions / Operating
requirements / Test and repair equipment / Wiring harnesses / Starting system /
AC (alternating current) lighting coil / Battery charging system / Electrical
accessories / Warning systems / Ignition system / Indexing flywheel (erratic
spark [two- and three-cylinder models]) / CD1 (capacitor discharge one cylinder)
ignition (2 and 3.3 hp models) / CD2 (capacitor discharge two-cylinder) ignition
(3 and 4 hp [except 4 deluxe] models) / CD (capacitor discharge two cylinder)
ignition (4 Deluxe, 6-48 ho, 18 jet and 28 jet equipped with rope start and/or 4
or 5 amp charging system) / CD2 (capacitor discharge two cylinder) ignition (40
hp, 50 hp and 35 jet models equipped with 12 amp regulated charging system) /
OIS2000 ignition system (25 and 35 hp [three cylinder] models) / CD3 (capacitor
discharge three-cylinder) ignition (50-70 hp models) / Fuel system / Antisiphon
valve tests / Fuel primer systems / Engine temperature and overheating / Engine
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Hour meter / Fuels and lubrication / Off-season storage / Anti-corrosion
maintenance / Engine submersion / Cooling system flushing / Tune-up
CHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENT
Service precautions-1998 model year engines / Safety precautions / General
information / 2 and 3.3 hp / 3 and 4 hp (except 4 deluxe) / 4 Deluxe models / 6
and 8 hp models / 9.9 and 15 hp models / 20-30 hp (two-cylinder) and 18 jet
models / 25 and 35 hp (three-cylinder) models / 40-50 hp (two-cylinder), 28 jet
and 35 jet models / 50-70 hp (three-cylinder) models
CHAPTER SIX / FUEL SYSTEM
Service precautions-1998 model year engine / Fuel system descriptions /
Conventional fuel pump service / Carburetors / Modular carburetor (6-20 hp
[two-cylinder]. 25 and 35 hp [three-cylinder] models) / TR and SV carburetors
(25 and 30 hp [two-cylinder], 40-70 hp and 18-35 jet models) / Fuel primer
systems / Antisiphon protection / Fuel tanks (integral and portable [remote]) /
Fuel lines, primer bulbs, fittings and connectors / Fuel filters / Reed valve
service / Fuel recirculation systems
CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Service precautions-1998 model year engines / Battery / Battery charging system
/ Fuses / Electric starting system / Neutral safety switch / Flywheel service /
Ignition system / CD1 (capacitor discharge one-cylinder) ignition (2 and 3.3 hp
models) / Capacitor discharge (two-cylinder) ignition (3 and 4 hp models [except
4 Deluxe]) / CD2 (capacitor discharge two cylinder) (4 deluxe, 6-48 hp, 18 and
28 jet models with rope start and/or 4 [or 5] amp charging system) / CD2/CD3
(capacitor discharge two/three cylinder) ignition (40-70 hp and 35 jet models
with 12 amp regulated charging system) / OIS2000 ignition system (25 and 35 hp
[three-cylinder] models) / Electrical connector service
CHAPTER EIGHT / POWER HEAD
Service considerations / Evinrude/Johnson model identification / Power head
break-in / Service precautions-1998 models / Service recommendations /
Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque /
Flywheel / Upper crankshaft seal replacement (3, 4-30 hp [two-cylinder] and 18
jet) / Power head removal/installation / Power head disassembly / Power head
cleaning and inspection / Power head assembly / Reed valves / Thermostat
CHAPTER NINE / LOWER GEARCASE AND JET DRIVE UNITS
Lower gearcase / Gearcase operation / Gear ratio/ Service precautions /
Corrosion control / Gearcase lubrication / Neutral start adjustment (tiller
handle models) / Propeller / Trim tab adjustment / Gearcase removal/installation
/ Water pump / Gearcase disassembly/assembly / Gearcase cleaning and inspection
/ Gearcase pressure and vacuum tests / Pinion gear shimming (40-70 hp models) /
Shift shaft height adjustment (40-70 hp) / Jet drive models / Jet pump unit
adjustments and maintenance / Jet pump unit service / Drive shaft and bearing
housing / Water intake housing liner
CHAPTER TEN / TRIM AND TILT SYSTEMS
Manual tilt assist cylinder / Touch-trim system / Power trim and tilt systems
/Power trim and tilt hydraulic troubleshooting / Power trim and tilt system
electrical troubleshooting/ Electric motor testing / Power trim and tilt system
service
CHAPTER ELEVEN / OIL INJECTION SYSTEMS
Service precautions / Accumix R oil injection system / Constant ratio (25 and 35
hp [three-cylinder]) / VRO2 oil injection (35 jet, 40 hp [electric start] and
50-70 hp models)
CHAPTER TWELVE / ROPE STARTERS AND REMOTE CONTROLS
Rope (manual) starter / Remote controls
INDEX/ WIRING DIAGRAMS
Item: Clymer Evinrude-Johnson 2-70 hp 2-Stroke 1995-2003 Outboard Repair Manual
Item #: B735-2
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